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BA_PH_335-20_EN_07-22.docx

Introduction

The purpose of this operating manual is to acquaint the

user with the machine and enable him to use it to the

full extent of its intended capabilities. Additionally it

contains important information to operate the machine

safely, properly and economically.

Observance of the manual helps to avoid hazards, re-

duce repair costs and downtimes and increase the reli-

ability and service life of the machine.

Furthermore, this operating manual serves to supple-

ment instructions based on national regulations for

accident prevention and environmental protection.

Figure 1: Surface planer & jointer 335|20

This operating manual must always be available at the place of use of the machine. It must

be read and followed by every person who is assigned to work on the machine, e.g.

•

during operation, including set-up, troubleshooting in the work process, removal of pro-

duction waste and maintenance,

•

during maintenance (servicing, inspection, repair)

•

and/or during transport.

Apart from the operating manual and the legally binding accident prevention provisions applicable in the coun-

try and place of use, the recognized technical regulations for safe and proper work must also be observed.

1.1

Legal Notice

All contents of these operating instructions are subject to the rights of use and copyright of Hokubema Maschi-

nenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed me-

dia, as well as their online publication, requires the prior written consent of Hokubema Maschinenbau GmbH.

1.2

Illustrations

All photos, figures and graphics contained in this document are for illustration and better understanding only

and may differ from the current state of the product.

Symbols

2.1

General Symbols

Symbol Meaning



Indicates passages within this operating manual that must be particularly observed in order to

prevent malfunctions or damage to the machine.



Refers to chapters, sections, or figures within this document.



Refers to an external document or a third-party source.

Содержание 334|20

Страница 1: ...Stauffenberg Kaserne Binger Str 28 Halle 120 DE 72488 Sigmaringen Tel 49 07571 755 0 E Mail info hokubema panhans de Web https hokubema panhans de Operating Manual Surface Planers and Jointers PANHAN...

Страница 2: ...d Intended Use 12 4 1 2 Modifications and Conversions to the Machine 12 4 1 3 Residual Risks 13 4 2 Observe the Environmental Protection Regulations 14 4 2 1 Organisational Measures 14 4 2 2 Personnel...

Страница 3: ...and OFF 28 9 1 1 Switching ON 28 9 1 2 Switching OFF 28 10 Machine Operation 29 10 1 Electrical Chip Removal Adjustment 29 10 2 Hollow and Pointed Joint Adjustment 29 10 2 1 Calibrate Hollow and Poin...

Страница 4: ...the PANHANS Spiral Cutter Block 39 13 Troubleshooting 40 14 Maintenance and Inspection 41 14 1 Lubrication Instructions 41 14 2 Readjust Motor Brake 42 14 2 1 Checking the Adjustment 42 14 2 2 Replac...

Страница 5: ...Figure 21 Activate angular adjustment 31 Figure 22 Adjusting angles 31 Figure 23 Auxiliary fence 32 Figure 24 Push block push handle 32 Figure 25 Planer guard TXF 1570 33 Figure 26 Guard setting for f...

Страница 6: ...enance during maintenance servicing inspection repair and or during transport Apart from the operating manual and the legally binding accident prevention provisions applicable in the coun try and plac...

Страница 7: ...hese instructions may result in personal injury Reference to the obligation to wear protective goggles Non observance of these instructions may result in personal injury Reference to the obligation to...

Страница 8: ...intenance instructions In order to acquire the knowledge required to operate this machine the operator must ensure the following measures Product training for every operator also possible external per...

Страница 9: ...delay and repaired if necessary For repairs only original spare parts may be used All protective safety and monitoring devices must be regularly checked and maintained by the operator Only instructed...

Страница 10: ...ith main switch cutter block switch brake release switch height adjustment of the feed table and digital indicator is designed to be user friendly as it is easily accessible from the operating side an...

Страница 11: ...ar delta starting and motor protection switch 1 grease gun hollow mouthpiece 2 suction nozzles 160 mm 1 Si Tec push block for safe dressing of short workpieces Hand push handle for self made push bloc...

Страница 12: ...acturer Improper use can lead to danger to persons and to a defect or damage to the machine Only the manufacturer s original planing cutter blocks and replacement knifes according to EN 847 1 are perm...

Страница 13: ...imilar Therefore wear safety shoes especially when transporting and setting down the machine Pay attention to the existing danger of cuts on the planing knifes Never reach into the running band saw bl...

Страница 14: ...ng manual Operators must not wear open long hair loose clothing or jewellery including rings There is a risk of injury e g by getting caught or drawn in Observe the safety instructions and danger warn...

Страница 15: ...allow a safe hand support push blocks are to be used The shape of the push block must be adapted to the workpiece Machine condition Check the machine for externally visible damage and defects at leas...

Страница 16: ...otective devices These must be in the intended places and in perfect working order Defective guards must be replaced immediately Do not start planing until the motor tool has reached full speed Do not...

Страница 17: ...able It is forbidden to be in Danger Zone 2 Figure above when the cutter block is running This ap plies equally to the operator and to any helper 2 Risk of kickback Risk of injury due to the work piec...

Страница 18: ...HOKUBEMA Maschinenbau GmbH Graf Stauffenberg Kaserne Binger Str 28 Halle 120 DE 72488 Sigmaringen Germany Tel 49 0 7571 755 0 Fax 49 0 7571 755 2 22 Figure 3 Nameplate 5 2 Technical Features 2850 mm...

Страница 19: ...ty The permissible workplace values can also vary from country to country However this information should enable the user to make a better assessment of hazard and risk 5 3 2 Noise Emission Values The...

Страница 20: ..._PH_335 20_EN_07 22 docx 20 6 Dimensions 6 1 Front Top View Figure 5 Dimensions top side view Subject to design and dimensional changes 1587 2852 1097 1700 635 735 855 1320 1420 1540 Version 334 335 3...

Страница 21: ...BA_PH_335 20_EN_07 22 docx 21 6 2 Side View Figure 6 Dimensions side view Subject to design and dimensional changes 379 479 599 Version 334 335 336 860 900...

Страница 22: ...ransport 7 3 Installing the Machine A foundation is not required The floor must have a load bearing capacity corresponding to the weight of the machine Before placing the machine on the ground fit the...

Страница 23: ...hing strap must be used for each lashing point All four lashing points must be tensioned individually on the loading area of the vehicle The pallet must also be secured against slipping Please note th...

Страница 24: ...inals 23 and 24 of contactor K1M see wiring diagram Installation only by a qualified electrician The air speed must be set in such a way that with the extraction line connected and the tools stationar...

Страница 25: ...sed electrician can a guarantee be given for the motor In the event of a complaint the electrician must confirm in writing that he has connected the machine in accordance with the regulations 7 8 Back...

Страница 26: ...ew No Description No Description 1 Control panel details see section 8 2 6 Angle scale for fence 2 Fence 7 Hollow pointed joint setting 3 One hand lever for fence adjustment 8 Outfeed table adjustment...

Страница 27: ...provides a better illustration of the respective operating elements Figure 14 Control panel surface planing jointing No Description No Description H Main switch U Move infeed table upwards M Cutter bl...

Страница 28: ...F Figure 15 Control panel with main switch 9 1 1 Switching ON Turn the main switch H to position I Start cutter block with push button M The machine starts with automatic star delta switching 9 1 2 Sw...

Страница 29: ...he digital indicator Important Hollow and pointed joint adjustment only when the control unit is switched on 10 2 1 Calibrate Hollow and Pointed Joint on the Digital Indicator If the adjusting screw S...

Страница 30: ...Only if other cutter types are used and these are re sharpened it may be necessary to adjust the outfeed table via handwheel H Clockwise Direction upwards Counterclockwise Direction downwards In the s...

Страница 31: ...djust an angle the auxiliary fence must first be folded down parallel to the table Figure 21 Activate angular adjustment Figure 22 Adjusting angles 1 For angular adjustment press both levers 1 and 2 t...

Страница 32: ...ver disengages and push it back wards or forwards and release it at the desired position 10 4 4 Using the Auxiliary Fence For planing narrow workpieces or for joining work use the swivelling auxiliary...

Страница 33: ...parallel to the tables and is automatically held in position Figure 26 Guard setting for flat planing Figure 27 Guard setting for edge jointing For several operations the workpiece is brought back ove...

Страница 34: ...press the rightmost button Enter Figure 31 Calibrate chip removal 3 Figure 32 Calibrate chip removal 4 4 The mask shown in the picture above appears with the arrow symbol in the upper left corner 5 If...

Страница 35: ...Zero point tab as shown in the picture above is activated 3 Then press the rightmost button Enter Figure 35 Calibrate angle 3 Figure 36 Calibrate angle 4 4 The mask shown in the picture above appears...

Страница 36: ...334 410 mm Version 335 510 mm Version 336 630 mm Knock back the pressure bar segments using a hammer in combination with the brass wedge 3 included in the delivery or a piece of wood Please do not use...

Страница 37: ...le for damage caused by a deviating or improper procedure 12 2 1 PANHANS Cutter Block Adjusting Devices The standard cutter block adjusting devices are already included in the scope of delivery when o...

Страница 38: ...ck of the adjusting nut cor responds to 0 1 mm The blade projection on all thickness planers is 1 0 mm The adjusting nut 2 is to be turned back by 10 pitch points 3 Then insert the new resp sharpened...

Страница 39: ...he torque spanner until it locks into place Only use the PANHANS service set for spiral cutter shafts to change and turn the cutting inserts The manufacturer is not liable for damage caused by a devia...

Страница 40: ...efective Replace main switch Motor defective Replace motor V belt torn Replace V belt Emergency stop is locked Unlock emergency stop Motor no longer brakes in intended time 10 sec Brake pads are worn...

Страница 41: ...ure its effectiveness The air velocity to the extraction system must be checked before the initial commissioning and after signif icant modifications Do not use the machine until these conditions are...

Страница 42: ...ake is dragging or has been adjusted too much If the brake drags the readjustment made must be minimally returned again Danger of cutting Wear protective gloves when handling the knives or cutter bloc...

Страница 43: ...t Loosen the nuts M on the angle plate W and press the motor block down A lever made from a piece of wood is very suitable for this purpose Then tighten the nuts M again Do not tighten the V belt R to...

Страница 44: ...ock shaft made of continuous cut steel 3304 Strip Planer Knife 1505 Standard for 335 20 PANHANS Granat 510 x 35 x 3 mm standard quality for PANHANS Tradi tional Cutter Block shaft made of continuous c...

Страница 45: ...1 litre resin dissolving concentrate 1 cleaning brush each of steel and brass 10 reversible carbide inserts 15 x 15 x 2 5 mm incl 5 screws Torx M6 x 15 mm 1 torque spanner and 2 bit inserts for assem...

Страница 46: ...n laws in force at the place of use regarding the disposal of industrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be di...

Страница 47: ...Year of manufacture in the version provided complies with the following directives Machinery Directive 2006 42 EG EMC Directive 2004 108 EG The notified body 0392 DGUV Test Pr f und Zertifizierungsste...

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