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Aquarea air/water heat pump – Installation manual for monobloc and split systems C, D and E series    05 / 2014

Introduction

Installation sequence
Monobloc systems

This installation manual is written so that the sequence of sections 
 corresponds to the sequence of installation steps to be performed . For 
monobloc systems these are primarily as follows:

1.7.1   Monobloc systems

No.

Installation step

Section no.

Installing the device

4.1, 4.2

2

Connecting the water pipes

6

3

Filling and venting the system

6

4

Connecting the device to the electricity mains

8.1

5

Connecting inputs and outputs (interfaces)

8.2, 8.3.1

6

Installing the wired remote control

8.4

7

Commissioning

9.1, 9.2 ... 9.5

1

2

3

7

6

4

5

SET

SELECT

SETTING

OFF/ON

WATER OUTLET

TIMER

OUTDOOR

ACTUAL
HEATER

SETTING
STATUS
SERVICE

DEFROST

HEAT

COOL

TANK

QUIET

HEATER

FORCE

BOOSTER

STATUS

SEARCH

CANCEL

CLOCK

FORCE SERVICE

ERROR

RESET

OFF/ON

QUIET

HEATER

MODE

CHECK

TIMER

OPERATION

POWER SUPPLY 1

L

A1

L

A2

L

A3

N

1.7     Installation   sequence

Содержание Aquarea WH-MDF06E3E5 series

Страница 1: ...2014 Order Nr A2W SPX 130305 021 Aquarea Air Water Heat Pump Heating and Cooling Systems INSTALLATION MANUAL for Monobloc and Split Systems C D and E Series ...

Страница 2: ...le around the clock at 01344 853393 Nationwide service organisation 24 7 emergency service Commissioning Maintenance Professional service processing If required cooling system installation support Central spare part supply Central call centre number for Commissioning Malfunctions Technical support ...

Страница 3: ...s 10 2 2 General hazard instructions to avoid damage to health 10 2 3 General hazard instructions for avoiding material damage 11 2 4 General further information 12 3 Device overview 13 3 1 Components 13 3 1 1 Monobloc systems 13 3 1 2 Split systems Hydro module 14 3 2 Dimensions diagram 15 3 2 1 Monobloc systems Mini monobloc unit with a nominal output of 6 to 9kW 15 3 2 2 Monobloc systems Monobl...

Страница 4: ...oor unit refrigerant circuit 47 7 5 Condensate outlet of the outdoor unit 49 7 6 Evacuating the refrigerant circuit 50 8 Electrical installation 53 8 1 Mains connections 55 8 1 1 Monobloc systems 55 8 1 2 Split systems 58 8 2 Inputs and outputs external interfaces 60 8 3 Connections 62 8 3 1 Monobloc systems 62 8 3 2 Split systems 63 8 3 3 Split systems Electrical connection between hydro module a...

Страница 5: ...alified installation engineers and electri cians It is not intended for unqualified persons Electrical and plumbing installation work must be performed by a quali fied electrician or plumber This manual covers the following Aquarea heat pump systems 1 Introduction 1 1 About this manual 1 2 Target audience 1 3 Products covered 1 3 1 Monobloc Systems Aquarea LT WH MDF06E3E5 WH MDF09E3E5 WH MDF09C3E5...

Страница 6: ...H SDC16C9E8 WH UD16CE8 Series Hydro module Outdoor unit Aquarea T CAP WH SXF09D3E5 WH UX09DE5 WH SXC09D3E5 WH UX09DE5 WH SXF09D3E8 WH UX09DE8 WH SXC09D3E8 WH UX09DE8 WH SXF12D6E5 WH UX12DE5 WH SXF12D9E8 WH UX12DE5 WH SXF12D9E8 WH UX12DE8 WH SXC12D9E8 WH UX12DE8 Aquarea HT WH SHF09D3E5 WH UH09DE5 WH SHF09D3E8 WH UH09DE8 WH SHF12D6E5 WH UH12DE5 WH SHF12D9E8 WH UH12DE8 Devices have a high efficiency ...

Страница 7: ...et 3 way directional valve set Analogue room thermostat e g RAA20 Siemens or program mable room thermostat e g REV200 Siemens Anchoring to prevent tipping over Dirt trap mesh width at least 500 to 600 µm Propylene glycol antifreeze mixture Flush mounted box for fitting the wired remote control Heating circuit mixer closed loop control Dew point monitor Device for draining the system Insulation for...

Страница 8: ...Section no 1 Installing the device 4 1 4 2 2 Connecting the water pipes 6 3 Filling and venting the system 6 4 Connecting the device to the electricity mains 8 1 5 Connecting inputs and outputs interfaces 8 2 8 3 1 6 Installing the wired remote control 8 4 7 Commissioning 9 1 9 2 9 5 1 2 3 7 6 4 5 SET SELECT SETTING OFF ON WATER OUTLET TIMER OUTDOOR ACTUAL HEATER SETTING STATUS SERVICE DEFROST HEA...

Страница 9: ...illing and venting the water pipes 7 1 5 Connecting refrigerant pipes to the hydro module 7 2 6 Connecting the hydro module and outdoor unit refrigeration circuit 7 4 7 Evacuating the refrigerant circuit 7 6 8 Connecting the hydro module to the electricity mains 8 1 2 9 Connecting inputs and outputs interfaces to the hydro module 8 2 8 3 2 10 Connecting the hydro module and outdoor unit electrical...

Страница 10: ... or extension cables to connect to the electricity mains The device must be earthed correctly It may not be earthed to gas or water pipes lightning conductors or the earthing of the telephone system Comply with the respective national wiring rules and safety precautions for fault current Panasonic recommends that you use a RCD Danger Observe and comply with the following hazard instructions If you...

Страница 11: ...increases the pressure in the refrigerant circuit and results in a risk of explosion and injury amongst others Stop compressor operation before you remove the refrigerant pipes Only use the monobloc device in sealed water systems Use in an open vented system can result in excessive corrosion of the water pipes and increase the risk of bacteria colonies forming in the water legionella in particular...

Страница 12: ...and and must meet certain criteria in England and Scot land to be classed as a permitted development If in doubt check with your local planning office For details on preventing water pipes freezing and heat and cold protection see the WRAS guidelines and BS EN 806 and BS 6700 The design handbook for split systems and monobloc systems contains further information on the device NOTE The following in...

Страница 13: ...board view without upper cabinet panel 2 Pressure relief valve view without cover 3 Flow rate cut out 4 Manometer 5 3 phase water recirculation pump Figure shows standard pump 6 RCD differs from model to model 7 Cable gland 8 Front panel 9 Upper cabinet panel 10 Temperature limit switch differs from model to model 11 Additional electric heater 3 6 or 9kW 12 Expansion tank 13 Cover 14 Quick vent Co...

Страница 14: ...ontrol panel 3 Pressure relief valve 4 Flow rate cut out 5 Manometer 6 3 phase water circulation pump Figure shows standard pump 7 RCD differs from model to model see Detail A 8 Cable gland 9 Chamber front panel 10 Chamber 11 Handle 12 Temperature limit switch differs from model to model see Detail B 13 Additional electric heater for heat pump 3 6 or 9kW 14 10l expansion tank 15 Quick vent Connect...

Страница 15: ...nobloc unit with a nominal output of 9 to 16kW 865 795 1 283 1 154 187 220 275 175 110 83 5 135 160 185 320 39 2 3 150 150 980 400 355 5 320 4 1 Front view 2 Side view 3 Rear view 4 Top view Dimensions of monobloc unit with one fan in mm The air flow is indicated by arrows 1 410 1 340 154 400 355 5 320 187 220 275 175 110 83 5 135 160 185 1 283 320 39 150 2 3 4 1 150 980 1 Front view 2 Side view 3...

Страница 16: ...monobloc and split systems C D and E series 05 2014 Device overview Dimensions diagram Split systems 3 2 3 Split systems Hydro module 1 Front view 2 Side view 3 Bottom view Hydro module dimensions in mm 98 5 97 5 38 502 892 353 271 241 228 5 97 5 205 5 1 2 3 ...

Страница 17: ...3 Device overview Device overview Dimensions diagram Split systems 3 2 4 Split systems Outdoor units 1 Front view 2 Side view 3 Top view Dimensions of outdoor unit with one fan 3 and 5kW in mm The air flow is indicated by arrows Outdoor unit with one fan 3 and 5kW 540 622 330 298 23 124 846 69 160 298 37 2 3 1 ...

Страница 18: ... C D and E series 05 2014 Outdoor unit with one fan 7 and 9 kW 1 Front view 2 Side view 3 Top view Dimensions of outdoor unit with one fan 7 and 9kW in mm The air flow is indicated by arrows 620 795 400 355 320 24 140 900 140 320 2 3 1 Device overview Dimensions diagram Split systems ...

Страница 19: ... C D and E series 05 2014 3 Device overview Outdoor unit with two fans 1 Front view 2 Side view 3 Top view Dimensions of outdoor unit with two fans in mm The air flow is indicated by arrows 1340 400 355 320 900 320 2 3 620 140 140 1 24 Device overview Dimensions diagram Split systems ...

Страница 20: ...S2P 1 Add on circuit board for solar thermal connection mini monobloc systems 7 Hot water tank WH TD20E3E5 UK 200 litres WH TD30E3E5 UK 300 litres 1 Stainless steel tank 8 Hot water tank HR 200 200 litres HR 300 300 litres 1 Enamelled 9 Hot water tank HR 300 300 litres HR 500 500 litres 1 Enamelled 10 Temperature sensor installation set CZ TK1 for third party tanks 1 Sensor with cable and immersio...

Страница 21: ...d on circuit board for solar thermal connection 11 Hot water tank WH TD20E3E5 UK 200 litres WH TD30E3E5 UK 300 litres 1 Stainless steel tank 12 Hot water tank HR 200 200 litres HR 300 300 litres 1 Enamelled 13 Hot water tank HRS 300 300 litres HRS 500 500 litres 1 Enamelled 14 Temperature sensor installation set CZ TK1 for third party tanks 1 Sensor with cable and immersion sleeve for installation...

Страница 22: ...hts of the split system outdoor units Outdoor unit 3 and 5 kW one fan 39kg Outdoor unit 7 and 9 kW one fan 66kg Outdoor unit two fans 105 or 110kg Depending on type The installation location must meet the following criteria General Even and horizontal Load bearing see device weight table No outside temperature under 20 C monobloc systems Installation at a height sufficient to protect against weath...

Страница 23: ...loc systems 300mm Split systems 100mm 3 Minimum clearance 1 000mm 2 1 2 3 Minimum clearances The minimum clearances see Figure must be observed Air circulation In general choose an installation location with good air circulation No additional guards such as awnings etc No sources of heat or steam nearby No objects nearby which could short circuit the exhaust air No direct wind impact on the suctio...

Страница 24: ...oundproofing The maximum length of the refrigerant pipelines between the hydro module and outdoor unit is 30 or 40m depending on the model see table or technical data This value may not be exceeded The minimum length of the refrigerant pipelines between the hydro module and outdoor unit is 3m Shorter pipelines are not permitted The maximum height difference between the hydro module and outdoor uni...

Страница 25: ...5EE5 SDC03E3E5 UD03EE5 SDC05E3E5 UD05EE5 7 5 3 15 10 20 SDC07C3E5 UD07CE5 SDC09C3E5 UD09CE5 SDF07C3E5 UD07CE5 SDF09C3E5 UD09CE5 7 20 3 30 10 30 SDC09C3E8 UD09CE8 SDC12C9E8 UD12CE8 SDC14C9E8 UD14CE8 SDC16C9E8 UD16CE8 SDC12C6E5 UD12CE5 SDC14C6E5 UD14CE5 SDC16C6E5 UD16CE5 SDF09C3E8 UD09CE8 SDF12C9E8 UD12CE8 SDF14C9E8 UD14CE8 SDF16C9E8 UD16CE8 SDF12C6E5 UD12CE5 SDF14C6E5 UD14CE5 SDF16C6E5 UD16CE5 7 30...

Страница 26: ...o module must drain away without trouble as it can cause damage if not drained correctly The hydro module must be installed vertically on the wall The wall must be strong and solid to prevent vibrations Mount the device close to the door It must be installed at a height of at least 800mm Observe the minimum clearances see figure The following must also be observed Consider the noise the circulatio...

Страница 27: ...ifting equipment can be attached to the base structure of the unit using lugs Transport the unit to the planned installation location Remove the packaging carefully Fasten the unit with four M12 anchor bolts tightening force 15 000N Transport the unit carefully to avoid damage That includes placing low ering the unit in the installation location 1 Floor 2 Stone gravel 3 Concrete or floor plate 4 A...

Страница 28: ...m outdoor unit must be secured on site with additional protec tion to prevent it toppling over Fasten the split system outdoor unit to a concrete foundation or a sta ble base frame e g to the exterior wall of a building using M10 screws as shown Ensure that the outdoor unit is installed horizontally level When fastening the split system outdoor unit on a base frame bracket to the exterior wall of ...

Страница 29: ...efully Fasten the two mounting plates as shown in the figure with six M8 hexagon screws washers and anchors with threaded inserts all to be provided by the customer Ensure that it is installed horizontally use a spirit level Observe the minimum clearances to the wall and floor entered in the figure Lift up the hydro module two persons and position the hooks of mounting plate 1 in the slots at the ...

Страница 30: ...e with an upward slope of 5 to 7mm towards the inside as shown in the figure Optionally you can insert a suitable wall gland or DN 70 bushing to be provided by the customer into the wall penetration If necessary cut the bushing so that it protrudes roughly 15mm on the outside After laying all lines seal the outside with suitable sealant to be provided by the customer Warning In cavity walls use a ...

Страница 31: ...steps accordingly to close the unit Removing the upper cabinet panel Remove the fastening screws Lift the upper cabinet panel from the unit Reverse the steps accordingly to close the unit 5 Opening the device 5 1 Monobloc systems or split system outdoor units Danger The work may only be performed by qualified or certified personnel Ensure that the monobloc unit or the split system outdoor unit and...

Страница 32: ...e the front panel from the left and right hooks and remove the front panel Reverse the procedure to assemble the device ensuring that the right and left hooks snap into place correctly 5 2 Split systems Hydro module 1 Screws 2 Hooks 3 Raise Danger The work may only be performed by qualified or certified personnel Ensure that the entire power supply e g power supply of the hydro module the storage ...

Страница 33: ... Opening the device Hydro module Remove the front panel as described above Remove the left or right side housing by opening five fastening screws as shown above Remove the upper side housing by opening three fastening screws Reverse the procedure to re assemble the housing Removing the side housing 1 1 1 1 1 1 1 Fastening screws ...

Страница 34: ...e installed The standard expansion tank can be used for heating systems with a to tal water quantity in the system of less than 200 litres without a hot water tank and a static system height of no more than 7 metres difference of the highest point of the system to the expansion tank If the total water quantity is greater than 200 litres or greater static heights are required pressure retention mus...

Страница 35: ...h water heating and heating The hot water tank 5 is supplied with heat as an alternative to the heating circuits For this purpose the heat pump controller opens the three way directional valve towards the hot water tank Then the hot water tank is charged to the target temperature with appropriate supply temperature In heating mode the heat pump controller opens the three way directional valve towa...

Страница 36: ...alve should be open towards the heating circuit contacts 4 and 6 are closed The valve must also be CE compliant and may not exceed the peak load of 12 VA Use Rp 1 nuts to connect the water inlet labelled WATER IN and water outlet labelled WATER OUT Use a torque wrench to tighten it and apply the correct torque 117 6Nm Close the supply water outlet and return water inlet of the mono bloc unit at th...

Страница 37: ...es the nominal pressure Vent the system see the Commissioning section 9 Then check the pressure again and add liquid if necessary Type of pipes Fittings Minimum thickness of insulation layer Internal diameter up to 22mm 40mm Internal diameter from 22mm to 35mm 60mm Internal diameter from 35mm to 100mm 2 internal diameter Recommended thermal insulation of heat distribution and hot water pipes Insul...

Страница 38: ... long drain hoses use a metal support if necessary to prevent the hose bending Lay the drain hose so that closures or blockages cannot occur Do not insert the drain hose in a waste water system from which aggressive gasses such as ammonia gas sulphur gas etc can escape 1 PRV release point is from the pri mary heating circuit and may con tain additives and antifreeze which needs to be disposed of c...

Страница 39: ...d beading the pipes observe the following specifications to prevent leaks and device malfunctions Only copper pipes which comply with the requirements of EN 12 735 1 for refrigerant pipes used in cooling and air conditioning sys tems may be used Use a pipe cutter to cut the pipes to length Use a deburrer to remove burrs When deburring the pipes hold the pipe end facing down to prevent burrs fallin...

Страница 40: ...water A room thermostat 2 to be provided by cus tomer deactivates heating mode of the heat pump when it reaches the target room temperature and prevents further activation and deactivation of the heat pump An overflow valve between the supply and return pipes en sures that the minimum volume flow of the heat pump is guaranteed even with thermostatic radiator valves and heating circuit mixers CLOSE...

Страница 41: ... operating water pressures Use only suitable sealants which can withstand the pressure and temperature of the system Never use worn pipes Do not use a pipe wrench to mount the connections Use two adjust able spanners to tighten the connection Typical water pipe installation with dirt trap Install the pipelines valves and other components in accordance with the planning documents Install a dirt tra...

Страница 42: ...d The valve must also be CE compliant and may not exceed the peak load of 12VA Use Rp 1 nuts to connect the water inlet labelled WATER IN and water outlet labelled WATER OUT Use a torque wrench to tighten it and apply the correct torque 117 6Nm Close the supply water outlet and return water inlet of the hydro module at the heat exchanger of the hot water tank Make sure you do not confuse the conne...

Страница 43: ...igure Insulate the pipes in accordance with the latest UK building regula tions although the below is recommended 1 PS foam 2 Water connection 3 Cable ties long Type of pipelines Minimum thickness of insula tion layer Internal diameter up to 22mm 20mm Internal diameter from 22mm to 35mm 30mm Internal diameter from 35mm to 100mm Same internal diameter Warning Ensure that no impurities such as dirt ...

Страница 44: ...re must be at least 50 litres for 12 to 16kW devices or 30 litres for 3 0 to 9 0kW single fan deck of liquid in the system If these values are not reached an additional storage tank must be installed Warning To prevent damage to the heat pump from lime scale please consult BS 7593 Code of practice for treatment of water in domestic hot water central heating systems 1 Note The hydro modules feature...

Страница 45: ...UD14CE8 SDC16C9E8 UD16CE8 SDC12C6E5 UD12CE5 SDC14C6E5 UD14CE5 SDC16C6E5 UD16CE5 SDF09C3E8 UD09CE8 SDF12C9E8 UD12CE8 SDF14C9E8 UD14CE8 SDF16C9E8 UD16CE8 SDF12C6E5 UD12CE5 SDF14C6E5 UD14CE5 SDF16C6E5 UD16CE5 SHF09D3E5 UH09DE5 SHF12D6E5 UH12DE5 SXC09D3E5 UX09DE5 SXC12D6E5 UX12DE5 SXC09D3E8 UX09DE8 SXC12D9E8 UX12DE8 SXF09D3E8 UX09DE8 SXF12D9E8 UX12DE8 SXF09D3E5 UX09DE5 SXF12D6E5 UX12DE5 ø15 88mm 5 8 6...

Страница 46: ...n Ensure that the drain hose is securely in place If necessary secure the hose with a hose clamp to be provided by the customer Route the drain hose with a constant downward slope into a suitable collecting vessel for the condensate 7 3 Condensate outlet of the hydro module 6 3 1 Drain hose version 1 1 Water drain Mount the enclosed drain bend with a seal on the underside of the hydro module as sh...

Страница 47: ...tdoor unit refrigerant circuit Danger The work may only be performed by qualified or certified personnel Ensure that the device is disconnected from the power supply before you perform the steps listed below 1 Panelling board 2 Pipe covers Open the outdoor unit as described in section 5 1 Remove the selected pipe cover and drill the appropriate holes for the pipelines in it Mount the pipe cover ag...

Страница 48: ...SDC03E3E5 UD03EE5 SDC05E3E5 UD05EE5 ø12 70mm 1 2 55Nm ø6 53mm 1 4 18Nm SDC07C3E5 UD07CE5 SDC09C3E5 UD09CE5 ø15 88mm 5 8 65Nm ø6 53mm 1 4 18Nm SDC09C3E8 UD09CE8 SDC12C9E8 UD12CE8 SDC14C9E8 UD14CE8 SDC16C9E8 UD16CE8 SDC12C6E5 UD12CE5 SDC14C6E5 UD14CE5 SDC16C6E5 UD16CE5 SDF09C3E8 UD09CE8 SDF12C9E8 UD12CE8 SDF14C9E8 UD14CE8 SDF16C9E8 UD16CE8 SDF12C6E5 UD12CE5 SDF14C6E5 UD14CE5 SDF16C6E5 UD16CE5 SXC09D...

Страница 49: ...he condensate could freeze and cause the device to malfunction 1 2 Mount the enclosed drain bend with a seal on the underside of the outdoor unit as shown in the figure Push a standard hose with an internal diameter of 17mm to be pro vided by the customer over the drain bend Ensure that the drain hose is securely in place If necessary secure the hose with a hose clamp to be provided by the custome...

Страница 50: ...eous refrigerant can escape If there is a refrigerant leak ventilate the room and extinguish any sources of fire If you do not do so contact with fire can result in toxic gases Model Nominal length m Min pipe length m Max pipe length m Prefilled pipe length m Additional refrigerant fill quantity per metre g m SDF03E3E5 UD03EE5 SDF05E3E5 UD05EE5 SDC03E3E5 UD03EE5 SDC05E3E5 UD05EE5 7 3 15 10 20 SDC0...

Страница 51: ...refrigerant Using other refrigerants can damage the device and result in safety problems The manufacturer accepts no liability or warranty claims if refrigerants other than the following types are used R410A for series Aquarea LT and T CAP or R407C for series Aquarea HT Warning When laying or relaying pipelines no refrigerant may be released 1 Hydro module 2 Vacuum pump adapter 3 Vacuum pump 4 Liq...

Страница 52: ...pressure side of the manometer station and switch off the vacuum pump Observe the measured value It should remain constant for 10 minutes If it does not there is a leak in the refrigerant circuit If the manometer display does not reach a constant value of 1bar tighten the connections Repeat the above procedure to evacuate the system If the measured value of 1bar is still not reached find and repai...

Страница 53: ...lamping screw connection Tightening torque NM M4 157 196 M5 196 245 Danger The work may only be performed by qualified or certified personnel Ensure that you have disconnected the power supply before you per form installation work Secure the power supply to prevent unintentional reactivation Ensure that all cables have the correct polarity If this is not the case electric shocks or fire can result...

Страница 54: ...Cable for power supply 2 3 Cable for power supply 3 3 5 for three phase 400V units Cable for 3 way directional valve 3 Cable for 2 way directional valve 3 Cable for electric immersion heater for hot water tank 3 Cable for room thermostat 4 Cable for temperature limit switch for hot water tank 2 Cable for temperature sensor for hot water tank 2 Cable for external control signal 2 Cable for solar 3 ...

Страница 55: ...r hot water tank 3 Additional electric heater for heat pump 4 Strain relief POWER SUPPLY 2 N L POWER SUPPLY 1 LA1 LA2 LA3 N L N L N Power supply 2 LA1 LA2 LA3 N LA1 LA2 LA3 N Power supply 1 2 3 3 1 POWER SUPPLY 2 N L POWER SUPPLY 1 LA1 LA2 LA3 N POWER SUPPLY 3 LA1 LA2 LA3 N L N L N Power supply 2 LA1 LA2 LA3 N LA1 LA2 LA3 N Power supply 1 LC1 LC2 LC3 N LC1 LC2 LC3 N Power supply 3 2 3 1 4 4 POWER ...

Страница 56: ...nt the cables being damaged by sharp edges Connect the mains connection cable as shown in the diagrams Ensure that the earthing cable is slightly longer than the other cables Use the strain reliefs to secure the mains connection cables Connect the other end of the mains connection cable to the fuses Open the monobloc unit as described in section 5 1 Use cables compliant with 60245 IEC 57 or thicke...

Страница 57: ... mm each Device name Fuse Mains connection 1 Mains connection 2 Mains connection 3 WH MDC09C3E8 WH MDF09C3E8 WH MXC09D3E8 WH MXF09D3E8 WH MHF09D3E8 20A 16A WH MDC12C9E8 WH MDC14C9E8 WH MDC16C9E8 WH MDF12C9E8 WH MDF14C9E8 WH MDF16C9E8 WH MXC12D9E8 WH MXF12D9E8 WH MHF12D9E8 20A 16A 16A WH MDF06E3E5 WH MDC09C3E5 WH MDF09C3E5 WH MDF09E3E5 WH MXC09D3E5 WH MXF09D3E5 WH MXC12D6E5 WH MXF12D6E5 WH MHF09D3E...

Страница 58: ... 3 to 9kW single phase 1 Hydro module and outdoor unit 2 Additional electric heater for heat pump and electric immersion heater for hot water tank 3 Strain relief L N 1 1 N L L N L N Power supply 1 L N L N Power supply 2 Connecting the indoor outdoor unit 1 2 3 1 2 3 1 2 3 3 1 2 4 L N 1 1 N L N L 2 2 POWER SUPPLY 3 LC1 LC2 LC3 N POWER SUPPLY 2 POWER SUPPLY 1 LC1 LC2 LC3 N N L 4 5 LC1 LC2 LC3 N LC1...

Страница 59: ...le is slightly longer than the other cables Use the strain reliefs to secure the mains connection cables Connect the mains connection cable to the electricity mains Use the following fuses to protect the individual mains connections isolating distance between the pins at least 3 0mm each 1 Cable glands 1 Warning Do not remove the cable glands to prevent damage to the cables Device name Fuse Mains ...

Страница 60: ... OPEN N COOL 3 way directional valve Electric immersion heater for hot water tank Room thermostat Temperature limit switch for hot water tank Ext control signal Temperature sensor for hot water tank Solar pump station 2 way directional valve Solar 3 way directional valve HEAT N L N L N 1 1 N L Terminal board position on hydraulic module of split systems Terminal board position on monobloc systems ...

Страница 61: ...mperature limit switch is used for the hot water tank 2 9 to 12 Room thermostat Input for external room thermostat For exclusive control of heating mode via the external room thermo stat only phases L and L1 are con nected to the terminal strip This also applies for devices without a cooling function This connections do not permit switching between heating and cooling mode 4 Mass to 8 Electric imm...

Страница 62: ...rect connections Secure the cable using adhesive tape and cable ties as shown in the figure Ensure that the cables cannot come into contact with hot device parts Note The outside temperature sensor is in the monobloc unit and does not have to be installed or connected as the measure ments are transferred via an in ternal connection 1 Cable gland 2 Chamber front panel 3 Power supply 3 core or 5 cor...

Страница 63: ...cable glands at the underside of the unit Lay the cables into the inside of the unit to the terminal strips as shown in the figure Connect the cables to the terminal strips as described in the above table Make sure you use the correct connections Secure the cable using cable ties as shown in the figure L N 1 1 N L 1 1 Cable ties Warning Do not remove the cable glands to prevent damage to the cable...

Страница 64: ... the figure Ensure that the cables cannot come into contact with hot device parts Connect the cables to the terminal strip Make sure you use the correct connections Connect the outdoor unit as described in section 5 1 Lay the connection cables through the wall penetration from the hydro module to the outdoor unit Open the outdoor unit as described in section 5 1 1 Terminal strips 2 Cable clamp 3 C...

Страница 65: ...e around the pipes and cables as shown in the figure and secure using clamps if necessary Alternatively you can lay the pipelines and cables in a cable duct After laying all pipes and cables seal the wall penetration into the building with suitable sealant to be provided by the customer 1 Cable tape or cable duct 2 Clamp 3 Connection cable between hy dro module and outdoor unit 4 Liquid refrigeran...

Страница 66: ...he wall exterior connection cable Included accessories Warning Please follow these instructions to prevent damage and problems Do not change the length of the cable for the wired remote control Install the wired remote control cable at least 5cm away from other electric cables Do not install the wired remote control cable in the immediate vicinity of water or condensate pipes The installation loca...

Страница 67: ...0 or M4 14 Minimum clearances to be observed for the wired remote control If necessary open the monobloc unit as described in section 5 1 Opening the wired remote control Remove the lower cover of the wired remote control by placing a flat head screwdriver or similar tool in the lower slots and carefully lever ing the upper and lower covers apart Ensure that you don t damage the housing Remove the...

Страница 68: ...S3744 or similar Insert the wired remote control cable into the socket Route the concealed wired remote control cable to the wired remote control as shown in the figure Use the two supplied M4 30 screws to fasten the lower cover of the remote control to the flush mounted socket Ensure that the lower cover is not under strain and do not tighten the screws excessively Use only the supplied screws Fa...

Страница 69: ...l can be closed securely Use the two supplied M4 14 screws to secure the lower cover of the remote control to the wall When tightening the screws ensure that the screw heads not sitting proud Use only the supplied screws Select an outlet direction of your choice for the remote control cable and use a wire cutter to open one of the notches provided for this pur pose in the upper cover in accordance...

Страница 70: ...ed cable gland on the right side of the housing to prevent the cables being damaged by sharp edges Remove the dummy connection from the CN REMOTE2 connection Connect the wired remote control cable to the CN REMOTE2 connec tion Ensure it is attached securely Secure the cable using cable ties as shown in the figure Ensure that the cables cannot come into contact with hot device parts 2 1 8 4 3 Conne...

Страница 71: ...obloc systems for commissioning Danger Only qualified or certified personnel may work on the open device The device carries potentially fatal voltage when open Ensure that you do not touch any live device parts 1 2 1 Manometer 2 Water recirculation pump Figure shows standard pump Warning System must be powered up Power supply 1 5 hours prior to running the heat pump to prevent long term irreversib...

Страница 72: ...w seconds Repeat the process until you can no longer hear air bubbles moving Check the system pressure on the manometer In normal opera tion the system pressure should be between 0 5 bar and 3 bar If necessary set the target pressure Check the refrigeration circuit in the monobloc unit for leaks Any leaks must be repaired Perform a test run to ensure that no malfunctions occur after installa tion ...

Страница 73: ...e basic setting closed after a few seconds Repeat the process until you can no longer hear air bubbles moving Check the system pressure on the manometer In normal opera tion the system pressure should be between 0 5 bar and 3 bar If necessary set the target pressure 1 Pressure relief valve 2 Manometer 3 RCD 4 Lever 5 Pressure relief valve 6 Raise lever 4 6 5 2 3 1 Danger Only qualified or certifie...

Страница 74: ... 60 50 40 30 20 10 0 Flow rate l min Pump operating head kPa 0 5 10 15 20 25 90 80 70 60 50 40 30 20 10 0 Flow rate l min Pump operating head kPa 0 10 20 30 40 50 60 Characteristic curve of the standard circulation pump of the Aquarea heat pumps 9kW three phase and 12 14 and 16kW single and three phase The circulation pump offers three speed levels If necessary set the circulation pump to a higher...

Страница 75: ...maintained by the pump at the value set level 1 to 7 as per the curve below Δ p v variable differential pressure The electronic system changes the differential pressure target to be maintained by the pump configurable between levels 2 to 6 whereby the differential pressure decreases simultaneously with the volume flow to max half of the differential pressure target Set the pump level of the high e...

Страница 76: ...3 2 Pump characteristic curve of the high efficiency water circulation pump for the Aquarea 3 and 5kW hydro modules Δ p c constant differential pressure Δ p v variable differential pressure 70 60 50 40 30 20 10 0 Flow rate l min Pump operating head kPa 0 10 20 30 40 50 7 6 4 1 2 ext in 4 7 6 5 4 3 2 1 50 40 30 20 10 Flow rate l min Pump operating head kPa 0 10 20 30 40 50 6 5 4 3 2 Pump characteri...

Страница 77: ...0 10 20 30 40 50 6 5 4 3 2 If necessary set the water recirculation pump to a higher speed level e g if the flow rate is too low or a slower speed level e g to decrea se noise If setting the speed of the water recirculation pump does not solve the problem contact an authorised dealer After the test run clean the dirt trap Complete the commissioning report see Appendix Check again that all installa...

Страница 78: ...ump e g if the heat pump is defective Press the ON OFF button to switch off emergency heating mode 23 Error reset button 24 Quiet mode button 25 System programming buttons These buttons are used to set temperature values 26 Timer programming buttons These buttons are used to set the time and the weekly timer 1 Operation LED 2 Display of external room thermostat 3 Display of solar installation 4 Di...

Страница 79: ...UTLET TIMER OUTDOOR ACTUAL HEATER SETTING STATUS SERVICE DEFROST HEAT COOL TANK QUIET HEATER FORCE BOOSTER STATUS SEARCH CANCEL CLOCK FORCE SERVICE ERROR RESET OFF ON QUIET HEATER MODE CHECK TIMER OPERATION SET SELECT SETTING OFF ON WATER OUTLET TIMER OUTDOOR ACTUAL HEATER SETTING STATUS SERVICE DEFROST HEAT COOL TANK QUIET HEATER FORCE BOOSTER STATUS SEARCH CANCEL CLOCK FORCE SERVICE ERROR RESET ...

Страница 80: ...y target temperature for heating mode at low outside tem perature 25 to 55 C Std 55 C DEFROST SETTING STATUS SERVICE COOL 4 Water supply target temperature for heating mode at high outside temperature 25 to 55 C Std 32 C DEFROST SETTING STATUS SERVICE COOL 5 Target temperature for switching off heating mode limit heating tem perature 5 to 35 C Std 24 C DEFROST SETTING STATUS SERVICE COOL 6 Outside...

Страница 81: ...perating mode SET SELECT SETTING OFF ON WATER OUTLET TIMER OUTDOOR ACTUAL HEATER SETTING STATUS SERVICE DEFROST HEAT COOL TANK QUIET HEATER FORCE BOOSTER STATUS SEARCH CANCEL CLOCK FORCE SERVICE ERROR RESET OFF ON QUIET HEATER MODE CHECK TIMER OPERATION SET SELECT SETTING OFF ON WATER OUTLET TIMER OUTDOOR ACTUAL HEATER SETTING STATUS SERVICE DEFROST HEAT COOL TANK QUIET HEATER FORCE BOOSTER STATUS...

Страница 82: ...e If Heating priority is set to YES steps 7 to 8 are skipped 7 HEAT Duration of heating period Setting the duration of heating mode in the heating and water operating mode 30 min to 10 hours Standard 3 hours 8 TANK Water heating duration Setting the duration for water heating in the heating and water heating operating mode 5 min to 1 hour 35 min Standard 30 min 9 BOOSTER Hot water immersion heatin...

Страница 83: ...MER OPERATION SET SELECT SETTING OFF ON WATER OUTLET TIMER OUTDOOR ACTUAL HEATER SETTING STATUS SERVICE DEFROST HEAT COOL TANK QUIET HEATER FORCE BOOSTER STATUS SEARCH CANCEL CLOCK FORCE SERVICE ERROR RESET OFF ON QUIET HEATER MODE CHECK TIMER OPERATION SET SELECT SETTING STATUS SEARCH CANCEL CLOCK FORCE ERROR RESET PUMPDW OFF ON QUIET HEATER MODE CHECK TIMER SET SELECT SETTING STATUS SEARCH CANCE...

Страница 84: ...g period 30 min to 10 hours Standard 3 hours Setting the duration for heating mode in the heating and water heating operating mode DEFROST SETTING STATUS SERVICE 8 Water heating duration 5 min to 1 hour 35 min Standard 30 min Setting the duration for water heating in the heating and water heating operating mode 9 Hot water immersion heating function YES NO Standard NO DEFROST SETTING STATUS SERVIC...

Страница 85: ...her modes using the MODE or QUIET buttons Press the SET button to confirm Program 1 The weekday selected is identified with the symbol After 2 seconds the display switches to the next program Repeat the above steps starting with the OFF ON button to set programs 2 to 6 If no buttons are pressed for 30 seconds during timer setting or if you press the SET button the current setting is saved and the ...

Страница 86: ...utton then the SET button Checking the timer program Press the TIMER button Press the UP or DOWN button until the required weekday is displayed Press the SELECT button to confirm the setting Press the UP or DOWN buttons to check the programs set Deleting timer programs Press the TIMER button Press the UP or DOWN button until the required weekday is displayed Press the SELECT button to access the p...

Страница 87: ...9 87 Aquarea air water heat pump Installation manual for monobloc and split systems C D and E series 05 2014 9 Commis sioning Commissioning Programming ...

Страница 88: ...est l min DHW Mode Water Flow Test l min CAPACITY Ltrs 3RD PARTY TANK EXPANSION VESSEL TYPE OF SYSTEM SITE ENGINEER CONTRACTOR DISTRIBUTOR TANK SERIAL TANK MODEL IDE SERIAL ID MODEL OD SERIAL PROJECT OD MODEL COUNTY TOWN SITE ADDRESS 1 SITE ADDRESS 2 Plumbing Pipework Monobloc and Bi Bloc C Torr Bar PUMP SPEED Pump Speed SOLAR CONNECTIONS 3 Way Valve Check YES NO m kg Power Supply 3 3_MAX_AMPS 3_N...

Страница 89: ...3 T UT _3 T UH_3 T UQ_3 TUE_4 T U1 0_4 T UT _4 T UH_4 T UQ_4 TUE_5 T U1 0_5 T UT _5 T UH_5 T UQ_5 TUE_6 T U1 0_6 T UT _6 T UH_6 T UQ_6 Wednesday WED_1 W1 0_1 WT _1 WH_1 WQ_1 WED_2 W1 0_2 WT _2 WH_2 WQ_2 WED_3 W1 0_3 WT _3 WH_3 WQ_3 WED_4 W1 0_4 WT _4 WH_4 WQ_4 WED_5 W1 0_5 WT _5 WH_5 WQ_5 WED_6 W1 0_6 WT _6 WH_6 WQ_6 Thursday THU_1 T H1 0_1 T HT _1 T HH_1 T HQ_1 THU_2 T H1 0_2 T HT _2 T HH_2 T HQ_...

Страница 90: ...t prior warning in order to improve the product The total or partial reproduction of this catalogue is prohibited without the express authorisation of Panasonic UK Ltd To find out how Panasonic cares for you log on to www panasonic eu Contact Details Telephone 01344 853393 www panasonic co uk Address Panasonic Air Conditioning Panasonic House Willoughby Road Bracknell Berkshire RG12 8FP ...

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