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Palax D410 Pro+

Translation

1-2020

Maintenance schedule

Object

Task

Daily

Service
interval
100 t

Service
interval
500 t

Service
interval
1000 h

Material /Method

Gearbox
TR–powered

Check
1 Change
2 Change

SAE 80 0.52 l

Hydraulic oil
Normal conditions

Check
1 Change
2 Change

Volume 55 l
E.g. Esso Univis 32
Neste Hydrauli 32

Oil filter

1 Change
2 Change

FIO 60/3

Valve

Lubrication

Lubrication oil, spray

All levers

Lubrication

Lubrication oil, spray

Conveyor bearing

Lubrication

Vaseline

Conveyor chain

Lubrication

Lubrication oil, spray

Crosscut saw-bar

Sharpening
Change

As required

Saw-bar

Change

As required

Machine

Cleaning

Electric motor

Cleaning

Combustion engine

Service

Instruction manual of
engine

Electric equipment

Cleaning

Tip wheel of the saw-
bar

Lubrication

Vaseline

Содержание D410 Series

Страница 1: ...1 Palax D410 Pro Translation 1 2020 INSTRUCTION MANUAL D410 Powered by PTO Powered by electric motor SERIAL NUMBER_______________________ Lahdentie 9 61400 Ylistaro FINLAND Tel 358 6 4745100 palax fi...

Страница 2: ...d acceptance control 13 Lifting and transferring the machine 13 Main parts of the machine 14 Oil cooler optional 15 Optional hydraulics all models 16 Main parts 16 Main parts 17 Topping up hydraulic o...

Страница 3: ...Operation of the cutting the splitting and the in feed conveyor 31 Operation of the Joystick valve 32 Maintenance of the machine 33 Opening the protective structures 33 Protective covers that need to...

Страница 4: ...4 Palax D410 Pro Translation 1 2020 Malfunctions and their remedy 41 Wiring diagrams 42...

Страница 5: ...of PTO shaft transmission Before installing and operating the machine the user of the machine must thoroughly familiarise himself with this manual This manual shall be kept for future reference Before...

Страница 6: ...tor or by electric motor Serial number of the machine ______________ We hereby certify that the machine meets the requirements of the Government Decree 12 6 2008 400 on safety of machinery through whi...

Страница 7: ...en handling long trunks we recommend using a specific log lifting deck with rollers or hydraulic feed Warning signs Read the instruction manual Beware of the moving saw bar Wear protective clothing We...

Страница 8: ...ine The name and address of the manufacturer Designation of the machine type Serial number and year of manufacture Total weight of the machine The plate is located at the in feed conveyor end of the m...

Страница 9: ...se size min 25 A slow Recommendation 32 A slow Height width length In transport position 243 cm 118 cm 285 cm In feed conveyor Length 2 2 m Height 0 9 m Saw bar saw chain 16 325 1 3 mm 66 drive links...

Страница 10: ...side the work area Only use a fault free PTO shaft and attach the chain for the shaft guard The permissible revolutions range of the PTO shaft is 400 450 r p m Operate the machine on a sufficiently fi...

Страница 11: ...e influence of alcohol or drugs Remember that as the operator you are responsible for any injuries caused if safety related devices have been removed from the machine Operating conditions Always place...

Страница 12: ...rranty does not cover Defects due to normal wear faulty operation or negligent maintenance The saw bar the drive sprocket the saw chain and the in feed conveyor belt are wear parts that are not covere...

Страница 13: ...or operation heck the delivered goods without delay If the product shows transport damage contact the transport company and your dealer immediately Lifting and transferring the machine The machine may...

Страница 14: ...raulics valve 7 In feed deck 8 Touch screen for X AIM 9 Hydraulic log clamp 10 Manual start of the splitting operation 11 Controls for the optional hydraulics valve 12 Joystick hydraulic control of th...

Страница 15: ...lectrically driven models The oil cooler should be used if the machine is constantly operating under warm conditions The cooler is controlled by a thermostat In a tractor driven machine the voltage of...

Страница 16: ...se as illustrated in the picture when disconnecting the optional work attachment Connectors on the optional hydraulics valve Fig 5 part B The optional hydraulics valve is intended for example for cont...

Страница 17: ...he oil quality should be Univis 32 Shell Tellus 32 NESTE HYDRAULI 32 or equivalent Only use fresh clean oil Observe particular cleanliness when changing the oil as the machine s smooth operation is hi...

Страница 18: ...onveyor into the work position 1 Release the lock A and the lock chain B for the conveyor Fig 9 2 Unwind the winch wire a few rounds 3 Pull out the conveyor and leave it supported by the winch rope 4...

Страница 19: ...n and the pin WARNING Always hold the winch handle when lowering the conveyor Using the firewood processor description of operation Transmission of the machine The machine s all actuators including th...

Страница 20: ...ving pressure from the clamp for feeding in small or lightweight trees or reversing on malfunction Lever B for starting and stopping the splitting operation Normally the splitting operation starts and...

Страница 21: ...ized piece while there is still sufficiently material for two or three more pieces of appropriate size left in the billet The last log must not be longer than the adjusted cut off length Use the scale...

Страница 22: ...d full with oil NOTE The oil volume is sufficient for lubricating the chain properly under normal conditions If you cut a lot of thick trees it advisable to increase the oil volume Temporarily the oil...

Страница 23: ...ns of the adjustment screw B located at the saw bar end of the in feed conveyor Fig 16 NOTE The in feed conveyor belt is a wear part but using it in the correct way increases its service life consider...

Страница 24: ...ed by a hydraulic motor The conveyor has two chains and flights of polyethylene The top end of the conveyor is fitted with automatic tightening of the chains Swinging the conveyor The swing of the con...

Страница 25: ...y powered machine The output of the motor is 11 kW and its speed of rotation is about 1 450 r p m The machine is equipped with an automatic Y D starter with emergency stop Emergency stop Fig 19 4 All...

Страница 26: ...machine A piece of optional equipment for cold conditions In frosty conditions the hydraulic oil is cold and quite viscous The firewood processor has parts that move during the starting phase such as...

Страница 27: ...e splitting speed When the force is low the speed is high and vice versa Once the log starts splitting and the force requirement reduces the machine switches to a lower splitting force and at the same...

Страница 28: ...splitting by using manual launch Changing the position of the log may often help If the log does not split open the protective net This makes the cylinder reverse and locks up the control valve after...

Страница 29: ...ic log clamp A Fig 22 is an easy to operate device that prevents the log from moving during cutting The grooved roller of the log clamp efficiently prevents the log from turning during cutting Long an...

Страница 30: ...en the crosscut saw bar comes up the pressure is relieved from the log clamp cylinder and the log can be fed against the log stop for the next cutting pass The active log clamp improves safety and red...

Страница 31: ...on of the cutting the splitting and the in feed conveyor Figure 23 Denomination of parts 1 Hydraulic oil filters 2 Splitting valve 3 Launch bar 4 Multi purpose shaft 5 Launch trigger 6 Spring 7 Launch...

Страница 32: ...and the spring loaded launch rod 3 activates the splitting valve 2 The splitting cylinder executes one stroke and then returns automatically to its initial position The chain saw will stop immediately...

Страница 33: ...ety related devices must be put in place after the service Opening the protective structures Loosen the screw as much as is necessary to release the lock stud and lift away the protective cover You do...

Страница 34: ...achment screws 1 2 Undo the attachment screws 2 3 Lift the in feed conveyor extension 3 to upright position 4 Unfold the in feed deck and put the deck support in place Changing the gearbox oil The oil...

Страница 35: ...l joint of the control valve require regular lubrication Lubrication of the valve is particularly important if the machine is left standing for several months If the parts of the detent end have becom...

Страница 36: ...undoing the screws B Fig 33 as the stiff springs can throw away the cover Then also the springs and the balls of the detent part can be thrown away When re assembling the detent end apply a small amou...

Страница 37: ...e the attachment plate of the saw bar 5 Remove the saw bar and the chain 6 Put a new chain on the bar and the tip wheel and put the saw bar in place 7 Put the attachment plate in place and tighten it...

Страница 38: ...ine using a grease gun Sharpening the saw chain in a vice Put the saw chain on the saw bar and attach the saw bar to for instance a vice Fig 36 A Then the chain is easy to move forward it stays proper...

Страница 39: ...he conveyor free of debris to ensure its trouble free operation Especially in winter it is important that the conveyor is always cleaned at the end of every working session Washing the machine Wash th...

Страница 40: ...o Univis 32 Neste Hydrauli 32 Oil filter 1 Change 2 Change X X FIO 60 3 Valve Lubrication X Lubrication oil spray All levers Lubrication X Lubrication oil spray Conveyor bearing Lubrication X Vaseline...

Страница 41: ...nnot be launched 1 Wrong adjustment of the launch rod 1 Adjust The splitting motion starts then stops 1 The valve does not lock up 1 Check the operation of the detent end 2 Check the adjustment of the...

Страница 42: ...42 Palax D410 Pro Translation 1 2020 Wiring diagrams...

Страница 43: ...43 Palax D410 Pro Translation 1 2020...

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