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PAJ

Sensor A/S • Grundtvigs Allé 163 • DK-6400 Sønderborg

Tel: +45 74 43 71 81 • Fax: +45 74 43 71 91 • CVR: 3459-1229 • www.paj.dk • e-mail: [email protected]

APPROVALS: ISO 9001, ISO 14001, ISO 13485, IEC 61340-51 & IPC-A-610 CLASS 3

03-01-0501-CRJ-04 Side 3 af 53

Introduction

This user manual provides technical data regarding the WIO (water in

lubrication oil, gear box oil, diesel oil, hydraulic oil or transformer oil) sensor
system. The system consist of a WIO Sensor, terminal box and cables. The

WIO Sensor is an insitu sensor which measures water content in lubrication oils
on ship engine or similar. The Terminal box connects the sensor to power

supply and to the ships surveillance system. The supplied cables are for
connection between the WIO Sensor and the Terminal box

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Содержание WIO 200B

Страница 1: ...1 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 1 af 53 WIO 200B Water in oil sensor User m...

Страница 2: ...hnical data Sensors 19 Technical Data Terminal Box 22 Technical Data Terminal Display Box 23 Technical Data Terminal Box Alarm 26 Technical Data Terminal Box Alarm Buzzer 29 Technical data WIOI WIO In...

Страница 3: ...s technical data regarding the WIO water in lubrication oil gear box oil diesel oil hydraulic oil or transformer oil sensor system The system consist of a WIO Sensor terminal box and cables The WIO Se...

Страница 4: ...listed in Technical data IMPORTANT Only qualified personnel may assemble start up and maintain the unit when it is in a zero voltage state Only qualified electricians may work on electrical installat...

Страница 5: ...ot be guaranteed if the system is connected incorrectly or not used as specified This may lead to fatal injuries Interventions and changes to the WIO monitoring system are not permitted unless they ar...

Страница 6: ...in oil The output is converted into a standard 4 20 mA output The system also includes two relays indicating when too much water is present in the oil Default alarm values are set to 0 5 aw high alar...

Страница 7: ...tivity of exactly one Under normal operation the WIO200 continuously supplies an output analogue signal of 4 to 20 mA corresponding to 0 01 to 1 00 aw Alarm indications with 0 03 aw hysteresis via 2 r...

Страница 8: ...d by activating both alarm relays at the same time or indicated as defined in the NAMUR NE43 Internal failures includes Sensor reading out of range Sensor reading CRC error Unstable Sensor reading NAM...

Страница 9: ...and by pushing the Test button for 10 sec the high alarm relay turns off and the high high alarm turns on When the Test button has been pushed continuously for more than 15 sec it will be ignored by...

Страница 10: ...CLASS 3 03 01 0501 CRJ 04 Side 10 af 53 Test Button Mode Output Relay Analogue Output Un pressed Normal operation with high alarm active Relay 1 Closed Relay 2 Open Normal Pressed longer than 5 sec Te...

Страница 11: ...3 Before installation IMPORTANT Only qualified personnel may assemble and maintain the unit Only qualified personnel may install the unit Screw in probe pressure tight directly in the center of the oi...

Страница 12: ...here must be a short circuit between terminals 11 and 12 This short circuit produces the needed closed loop for mA measurement If the terminal box has a C or F display there must be a short circuit be...

Страница 13: ...ption 9 4 20 mA positive analog output signal for indication of temperature in oil This option is not available for WIO200 Only for WIO and WIOI 300 400 500 10 4 20 mA return analog signal for indicat...

Страница 14: ...j dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 14 af 53 WIO Sensor dimensions in mm WIO Standard thread Sensor Short dimensions in...

Страница 15: ...9 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 15 af 53 WIO Ball Valve pipe thread Sensor Long dimensions in mm 30mm Wrench...

Страница 16: ...DK 6400 S nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 16 af...

Страница 17: ...3 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 17 af 53 WIO Integrated WIOI dimensions in mm WIOI Senso...

Страница 18: ...S nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 18 af 53 WIOI...

Страница 19: ...hnical data Sensors WIO Standard ISO 228 1 G Short WIO Standard ISO 228 1 G Short WIO Ball Valve pipe Long Output Analogue output galvanic isolated 4 20 mA for aw Max Load analogue output 500 Measurem...

Страница 20: ...Default High Alarm 0 50 aw Default High High Alarm 0 90 aw Socket specification Connector design 1x male socket 1x female socket Connector locking system Screw locking M12x1 Wire gauge 0 25 mm2 Contac...

Страница 21: ...r 10 seconds High Alarm turns off High High Alarm turns on for 5 seconds Press sensor test button for 15 seconds Normal operating and test button ignored Miscellaneous Ambient Temperature running stor...

Страница 22: ...ut Analogue output See the specifications for sensor s analogue output Digital output See the specifications for sensor s digital output Input Supply nominal voltage 24V DC 10 Max residual voltage rip...

Страница 23: ...24V DC 10 Max residual voltage ripple 10 Maximum Load current 200 mA Max Power input 4 8 VA Relays Contact arrangement 2 x Normally Open NO Rated voltage 250 VAC Max switching voltage 400VAC Rated cur...

Страница 24: ...ndication of the water level in the oil Display can be shipped as PPM or aw Upon ordering a PPM display the customer must specify the water saturation point in PPM of the used oil at the preferred wor...

Страница 25: ...3 01 0501 CRJ 04 Side 25 af 53 NOTE WIO200 uses 3 different units for the measurement of water in oil 1 aw WIO measures humidity in aw The range is 0 01 1 00 aw 2 RH relative humidity is identical to...

Страница 26: ...nal voltage 24V DC 10 Max residual voltage ripple 10 Maximum Load current 200 mA Max Power input 4 8 VA Relays Contact arrangement 2 x Normally Open NO Rated voltage 250 VAC Max switching voltage 400V...

Страница 27: ...hen the alarm condition is generated by the WIO sensor then the High Alarm relay is open and the H Alarm LED flash red ON OFF sequence to show the High Alarm state and the alarm signal buzzer will be...

Страница 28: ...ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 28 af 53 Abstract representation of the H Alarm and HH Alarm button and LED function t 0 5 0 9 aw HA LED off HHA LED off flash...

Страница 29: ...e specifications for sensor s digital output Input Supply nominal voltage 24V DC 10 Max residual voltage ripple 10 Maximum Load current 200 mA Max Power input 4 8 VA Relays Contact arrangement 2 x Nor...

Страница 30: ...to show the High Alarm state and the alarm signal buzzer will be switched ON HH Alarm LED is for indication of the High High Alarm relay state from the WIO sensor When the alarm condition is generate...

Страница 31: ...lay is an indication of the water level in the oil Display can be shipped as PPM or aw Upon ordering a PPM display the customer must specify the water saturation point in PPM of the used oil at the pr...

Страница 32: ...3 01 0501 CRJ 04 Side 32 af 53 NOTE WIO200 uses 3 different units for the measurement of water in oil 1 aw WIO measures humidity in aw The range is 0 01 1 00 aw 2 RH relative humidity is identical to...

Страница 33: ...3 03 01 0501 CRJ 04 Side 33 af 53 Technical data WIOI WIO Integrated Output Analogue output galvanic isolated 4 20 mA for aw Max Load analogue output 500 Measurement Range 4 20 mA 0 01 1 00 aw Accura...

Страница 34: ...breaking capacity Relay 1 High Alarm Relay 2 High High Alarm Default High Alarm 0 50 aw Default High High Alarm 0 90 aw Cable specification Cable design Multipair overall screened cable Outlet diamet...

Страница 35: ...High High Alarm turns on for 5 seconds Press sensor test button for 15 seconds Normal operating and test button ignored Display version aw water activity from 0 01 to 1 00 Accuracy 0 05 0 95 aw 0 03...

Страница 36: ...ow the High Alarm state and the alarm signal buzzer will be switched ON HH Alarm LED is for indication of the High High Alarm relay state from the WIO sensor When the alarm condition is generated by t...

Страница 37: ...lay is an indication of the water level in the oil Display can be shipped as PPM or aw Upon ordering a PPM display the customer must specify the water saturation point in PPM of the used oil at the pr...

Страница 38: ...01 0501 CRJ 04 Side 38 af 53 NOTE WIOI200 uses 3 different units for the measurement of water in oil 1 aw WIO measures humidity in aw The range is 0 01 1 00 aw 2 RH relative humidity is identical to...

Страница 39: ...007 IEC 60068 2 30 2005 IEC 60068 2 6 2007 IEC 61000 4 16 1998 01 IEC 61000 4 6 2007 IEC 61000 4 3 2006 IEC 61000 4 5 2005 IEC 61000 4 2 2001 IEC 61000 4 4 2004 The described product corresponds to th...

Страница 40: ...ndtvigs All 163 DK 6400 S nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ...

Страница 41: ...ndtvigs All 163 DK 6400 S nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ...

Страница 42: ...nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 42 af 53 Appendi...

Страница 43: ...nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 43 af 53 Appendi...

Страница 44: ...nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 44 af 53 Appendix...

Страница 45: ...nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 45 af 53 Appendix...

Страница 46: ...nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 46 af 53 Appendix...

Страница 47: ...nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 47 af 53 Appendix...

Страница 48: ...nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 48 af 53 Appendix...

Страница 49: ...DK 6400 S nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 49 af 5...

Страница 50: ...erly installed it is seen that the jumper has been installed but the jumper had no proper connection 4 The wires are reversed in terminal box pin 7 and pin 8 lower part After changing and there is no...

Страница 51: ...this connector Relay Relay state while alarm is on Sensor How to check the mA output from sensor Remove jumper in pin 11 and pin 12 In order to ensure that there can be measured mA must pin 11 and pin...

Страница 52: ...13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 52 af 53 Dip Switch aw Are the dip switches still positioned correctly Correct positions Dip Switch PPM Are the dip switches still position...

Страница 53: ...Fax 45 74 43 71 91 CVR 3459 1229 www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 IPC A 610 CLASS 3 03 01 0501 CRJ 04 Side 53 af 53 Company Information PAJ Sensor A S...

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