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1. Feed the AC power supply cable(s) into the EVSE.

2. Allow for sufﬁcient over length for future repair of the connections

3. Make sure, sufﬁcient length is available for 3x a repair session.

4. Install the cable lug and the shrink sleeve to the cable in accordance with

the manufacturer's instructions.

1. Flat washer

2. Conical spring washer (Belleville)

3. Bolt, M10

4. Cable lug

5. Shrink sleeve

6. Cable

7. Busbar

8. Flat washer

9. Nut

Connect the AC power supply cables

Connect the Output Connections

5.3

5.4

Caution:

Be careful when you install the conical spring washer. The hollow side must face the

busbar. Incorrect installed conical spring washers are not short-circuit proof.

Incorrect installation will cause (serious) damage to the equipment.

When an external EV coupler is used, the responsible parties must reference the detailed

information provided in the documentation that comes with the EV-coupler.

•

The items in sections preceding this still apply in order to install the base unit.

•

An additional set of outputs is needed to be installed to connect the base unit to the external

coupler or couplers.

•

The DC cable shall be routed in its own duct.

•

The PE and CP (optional signal) cable shall be routed in their own duct with the control wires

and Ethernet.

•

The 400VAC supply shall be routed in its own duct

•

The DC and CP ducts shall be at least 500 mm away from each-other, or routed in EMC

shielding raceways such as rigid conduit.

The DC+ and DC- cables of the external DC outlet must be connected onto the interface panel

inside the base module to the DC+ and DC- connections. The other connections must be made

onto the terminal strip in output groups from left to right (X501, X502, or X503) as called for in a

site-speciﬁc system layout.

Earth cable must be connected to rail A-PE1.1.

Note:

The EVSE unit described in this manual may support several different output

conﬁgurations. Please refer to the site system layout documentation along with the

EV-coupler documentation for detail on all connections needed at a site.

Содержание DAF POWERCHOICE 360X

Страница 1: ...A PACCAR COMPANY DRIVEN BY QUALITY POWERCHOICE 360X CABINET Installation manual ...

Страница 2: ...ns for that particular product PACCAR Heliox may have one or more patents or pending patent applications protecting the intellectual property in the PACCAR products described in this document The information in this document is subject to change without notice and should not be construed as a commitment by PACCAR PACCAR assumes no responsibility for any errors that may appear in this document In n...

Страница 3: ... Preparation Use a forklift to transport the charger Remove the charger cabinet from the pallet 13 14 14 15 5 Electrical installation 5 1 5 1 1 5 1 2 5 1 3 5 2 5 3 5 4 5 4 1 5 4 2 5 4 3 5 4 4 5 5 5 6 Electrical power connection Ac conﬁguration Grounding instructions Preparation Install the cable lugs and the shrink sleeves Connect the ac power supply cables Connect the output connections Output te...

Страница 4: ...trical installations Refer to the local authorities for the rules and regulations that apply and prevail Target groups 1 2 4 Structure of this document How to use the documentation 1 1 1 1 1 2 This document gives a descriptive summary of the EVSE Aim of the description is to give a better understanding of the requirements and the EVSE operation For easy access to the information this document is d...

Страница 5: ...EVSE cabinet The installation of underground AC cable and conduits between the EVSE and the AC power supply station The installation of the upstream transformer and switchgear The installation of required earth electrode s The electrical installation and commissioning of the EVSE If applicable the installation of a network connection for remote communication The construction and lining of a parkin...

Страница 6: ...rifts it s recommended to install barriers or a shelter to protect snow from blocking air intake vents Airﬂow needs should be respected in all installations The EVSE is air cooled by a set of internal fans which take in the air from the ventilation grids in the bottom of the charger cabinet and release the warm air from the ventilation grids in the top of the charger cabinet The air intake has ﬁlt...

Страница 7: ...cessibility that require further clearance consideration for egress Please consult with local site engineering as needed Measurements shown in the image below are recommended clearances 10 mm is the minimum clearance between the EVSE and other EVSE or objects at the back and sides This clearance requires a fork lift installation 100 mm of clearance between units at the back and sides is the recomm...

Страница 8: ...w out Air blow out Air blow out Air blow out A Minimum clearance of 15 mm per product creates 30 mm minimum spacing between B The distance between two blocks must be at least 610 mm A Minimum clearance of 15 mm per product creates 30 mm minimum spacing between Note The cabinets are placed next to each other EVSE EVSE Air blow out Air blow out EVSE Air blow out EVSE Air blow out A 8 ...

Страница 9: ...ller is responsible of fabrication and mainlining the enclosure rating of the cabinet A cable gland plate is provided This plate may come from the factory several ways 1 it may be solid to allow for ﬁeld punching 2 It may be pre drilled to allow easily sourced cord grips or 3 it may be pre populated with standard cord grips By default a blank plate is provided When openings for 3 cord grips are pr...

Страница 10: ...cted against the ground water the DC cable is routed in its own duct and protected against ground water the PE and CP optional signal cable AC auxiliary cable are routed in their own duct and protected against ground water the cable ducts are buried at least 50 cm apart or routed in EMC shielded cable trays Danger Failing to adhere to these points may result in a variety of consequences from damag...

Страница 11: ...e foundation The foundation shall be as ﬂat as possible with a maximum slant of 2 mm across the bottom of the EVSE equipment Please see the speciﬁcation section of the technical handbook for details on product weight Please consult local code for appropriate foundation design to comprehend regional needs A M12 anchor bolts are required to mount EVSE equipment to the foundation surface Consult with...

Страница 12: ...ee from debris and obstacles to allow for a free ﬂow of air The airﬂow of the exhaust of the charger can be directed upwards or downwards By default the iron grids are installed to blow of downwards This blow downwards conﬁguration is mandatory when the chargers are placed outdoor in an environment where water can fall on the charger or in any other situation that it is demanded that the water ing...

Страница 13: ...executed in compliance with the local and inter national Directives Standards Rules and Regulations the Hoisting and lifting work is executed by certiﬁed persons and valid equipment Danger Failing to adhere to these points may result in a variety of consequences from damaged equipment to personal harm or death Caution Be careful when you handle the coated painted parts Damaged coating can cause co...

Страница 14: ...h the washers 1 that attach the cabinet 2 to the pallet 3 6 Also behind the back panel the charger is screwed to the pallet Remove and discard the screw bolts with washers there is no ﬁlter or demister present at the back 7 Make sure the fork lift truck is valid for the work and the driver is certiﬁed 8 Before lifting for stability purposes close and lock the door 9 Carefully drive the forks into ...

Страница 15: ...e lift to the lifting eyes 4 Before lifting for stability purposes close and lock the door 5 Lift the cabinet and move it to a ﬂat and stable surface Note that this operation may be done via hoisting as described or by fork lifting procedure Remove the charger cabinet from the pallet 4 3 1 2 15 ...

Страница 16: ...national Directives Standards Rules and Regulations Failing to adhere to the local and inter national Directives Standards Rules and Regulations guidelines and technical details herein can result in unforeseen problems and delays of any kind The AC power supply is connected to the phase widgets extensions of the main circuit breaker in the EVSE The cables must be terminated and connected in accord...

Страница 17: ...rosion As applicable the AC power supply cable can be executed as a multicore cable or as separate cables The AC power supply has the phases L1 L2 and L3 neutral N and the protective earth PE It is assumed that the AC power supply cable has copper cores and the cable lugs have a tinned surface 1 Do a visual inspection for damage and contamination The cable is clean and shows no signs of damage 2 F...

Страница 18: ...ms in sections preceding this still apply in order to install the base unit An additional set of outputs is needed to be installed to connect the base unit to the external coupler or couplers The DC cable shall be routed in its own duct The PE and CP optional signal cable shall be routed in their own duct with the control wires and Ethernet The 400VAC supply shall be routed in its own duct The DC ...

Страница 19: ...N X501 6 Shield 500SH2 Low voltage interface Not used X501 7 Not used X501 8 Emergency stop from base product Emergency Stop 1 BK1 X501 9 Emergency Stop 2 BK2 X501 10 Interlock In Door switch from base product Door 1 BK3 X501 11 Door 2 BK4 X501 12 Ethernet from base product Communication X501 13 Note If the X501 group is not available use the next terminal strip group available from left to right ...

Страница 20: ... X503 5 cab B CAN_L BN X503 6 cab A X503 6 cab B Shield 500SH3 cab A X500SH3 cab B Incoming PE GND interconnection PE GN GR YE PE GND1 busbar cab A PE GND1 busbar cab B Emergency stop from base product Emergency Stop 1 BK1 X503 9 cab A X503 9 cab B Emergency Stop 2 BK2 X503 10 cab A X503 10 cab B Fixed installation with remote cabinets Mnemonic Function Cable example Connection E stop Emergency st...

Страница 21: ...ations The connections are torque tight and marked The resistance is below 0 0250 mOhm per high current connection 2 Do an insulation check of the AC supply cables utilizing IEC 60364 6 or local equivalent procedure The AC supply cables are ﬁt for service and not showing signiﬁcant damage from installation The insulation test report is completed and available 3 If the test fails do any necessary c...

Страница 22: ... service switch off for each of the base product cabinets 3 Then turn auxiliary circuit breaker on for each of the base product cabinets 4 Close cabinets EVSE and all connected DC outlets 5 Preconditioning will take place automatically as long as supply voltage is provided EVSE preconditioning 5 6 Warning If a temporary removable or alternative ac power supply is used instead of the permanent ac p...

Страница 23: ...Environmental Management System DAF Trucks N V Hugo van der Goeslaan 1 P O Box 90065 5600 PT Eindhoven The Netherlands daf com All rights to copyrights registered trademarks and trademarks reside with their respective owners Copyright 2022 PACCAR Heliox All rights reserved EN 1021 ...

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