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7

HOIST INSTALLATION

1. 

Th

e hoist should be mounted with the centerline of the 

drum in a horizontal position. 

Th

e mounting plane of the 

base may be rotated in any position around this center-

line.

2.  Because of the design of the mounting base, the direction 

of line pull should only be as shown in the above illustra-

tion. Line pulls in any other direction must be approved 

by BRADEN Engineering.

3.  When mounting the hoist, use all eight (8) mounting holes 

and grade 8 capscrews and nuts. Tighten to recommend-

ed torque.

  It is important that the hoist is mounted on a surface that 

will not 

fl

ex when  in use, and cause binding of the gear 

train. Binding in the gear train will result in accelerated 

wear and heat. Also, be sure the hoist is mounted on a 

fl

at 

surface. If necessary, use shim stock to insure the mount-

ing surface is 

fl

at within 0.020 in. (0.5 mm).  Use stainless 

steel shim stock as required.

4. 

Th

e vent plug must always be located above the horizontal 

centerline. 

If the hoist is mounted on a pivoting surface, 

be sure vent plug remains above the centerline in all po-

sitions.

 If necessary, reposition bearing support and vent 

plug as follows:

 

A. Remove bearing support bolts.

 

B. Rotate bearing support until vent plug    

 

     is positioned correctly and bolt holes  

 

     

     are aligned.

 

C. Evenly tighten bolts to recommended 

 

     torque.

5.  Hydraulic  lines  and  components  that  operate  the  hoist 

must be of su

ffi

cient size to assure minimum back-pres-

sure at the hoist motor ports. 

Th

e hydraulic back-pressure 

measured at the motor work ports must be less than 100 

PSI (690 kPa) at full operating 

fl

ow. 

Back-pressure in ex-

cess of 100 PSI (690 kPa) will shorten motor sha

ft

 seal 

life  and  partially  release  the  load  holding  brake.

 

Th

standard hoist is supplied with the gear motor internal-

ly drained and connected the drain by-pass port on the 

BRADEN brake valve. If high back-pressures are encoun-

tered, the motor should be externally drained directly to 

the reservoir and the “DRAIN” port on the brake valve 

capped.  All  piston  motors 

MUST

  be  drained  directly 

to the reservoir. 

Th

e piston motor case drain port must 

NEVER 

be exposed to more than 42 PSI (290 kPa); sha

ft

 

seal damage will occur.

6. 

Th

e hoist should be mounted perpendicular to an imagi-

nary line from the center of the drum to the 

fi

rst sheave 

to insure even spooling. Make certain the 

fl

eet angle does 

not exceed 1-1/2 degrees.

TO LOAD 

OR 

FIRST SHEAVE

A = B

A

B

1/2        

MIN

1/2      

MAX

O

O

FLEET ANGLE

CenterLine

VENT PLUG 

ABOVE CENTERLINE

This hoist m                   er

          SIONS

BROKE             4012
U.S.A.

SERIAL NO.

76381

BRADEN Gearmatic

HOIST

BRADEN Gearmatic Service Manual.

76381

SERIAL NO.

U.S.A.

BROKEN ARROW,OK.,74012

WINCH DIVISIONS

This hoist must be maintained per

HOIST

Содержание Braden PD12C

Страница 1: ...SA 2017 PACCAR Inc All rights reserved Visit our Web site at www paccarwinch com for the most comprehensive collection of winch hoist and drive information on the Internet Most publications and specif...

Страница 2: ...g 10 Preventive Maintenance 10 Recommended Oil Change Information 11 Troubleshooting 12 Hoist Disassembly 16 List of Components 18 Exploded view Drawing 19 Planet Carrier Service 20 Motor Support Brak...

Страница 3: ...nt a typical unit sold through our distribution channels Some hoists particularly those sold directly to original equipment manufacturers OEM may differ in appearance and options Model numbers and ser...

Страница 4: ...clear of cable rollers cable entry area of fairleads and hoist drum 10 When winding wire rope on the hoist drum never attempt to maintain tension by allowing wire rope to slip through hands Always us...

Страница 5: ...ll drive the ring gear drum DUAL BRAKE SYSTEM DESCRIPTION The dual brake system consists of a dynamic brake system and a static brake system The dynamic brake system has two operating components 1 Bra...

Страница 6: ...riction brake Figure 5 When the hoist is powered in reverse to lower the load the motor cannot rotate until sufficient pilot pressure is present to open the brake valve Figures 2 3 The friction brake...

Страница 7: ...ly and bolt holes are aligned C Evenly tighten bolts to recommended torque 5 Hydraulic lines and components that operate the hoist must be of sufficient size to assure minimum back pres sure at the ho...

Страница 8: ...30 60 cSt viscosity at 104 F 40 C and viscosity index of 100 or greater will give good results under normal temperature conditions The use of an oil having a high viscosity index will minimize cold st...

Страница 9: ...anchor pocket Loop the wire rope and push the free end about half of the way back through the pocket Install the wedge then pull the slack out of the wire rope The wedge will slip into the pocket and...

Страница 10: ...t the motor case drain port ITEM DESCRIPTION QTY PART 1 Plug 4 ORB 1 25663 2 Hose 17 in OAL 4 JIC Fml Svl 4 Hose 1 8 NPT ml 1 13707 3 Tee 4 ORB Branch 4 JIC Run 1 29078 1 2 3 PREVENTIVE MAINTENANCE A...

Страница 11: ...r the first one hundred 100 hours of operation then every 1000 operating hours or six 6 months whichever occurs first 7 WARM UP PROCEDURES A warm up procedure is recommended at each start up and is es...

Страница 12: ...pilot orifice The diameter of the orifice is approximately 020 inches Clean and install pilot ori fice tightly in the brake valve 2 Check brake cylinder seal as follows a Disconnect the swivel tee fro...

Страница 13: ...eservoir Be sure control valve and plumbing is properly sized to hoist motor 3 Oil analysis may indicate contami nation has worn motor shaft and seal Thoroughly flush entire hydraulic sys tem and inst...

Страница 14: ...as follows a Install an accurate 0 4000 psi 27 580 kPa gauge into the inlet port of the brake valve b Apply a stall pull load on the hoist while monitoring pressure c Compare gauge reading to hoist s...

Страница 15: ...g the fleet angle to be more than 1 1 2 degrees 2 The hoist may not be mounted perpendicular to an imaginary line between the center of the cable drum and the first sheave 3 Could possibly be using th...

Страница 16: ...g the hoses and mounting bolts Af ter the hoist is removed from its mounting thoroughly clean the outside surfaces To drain the oil install a short piece of 1 inch pipe in the larger threads of the dr...

Страница 17: ...o heel type pry bars placed between the pri mary planet carrier and the drum closure pry upward to remove the drum closure Remove and discard the O ring from the outside of the drum closure Some drum...

Страница 18: ...Base 26344 1 023 Bearing support SP only 106459 1 025 Cable drum closure 27866 1 026 Ball bearing 24110 2 027 Oil seal 24109 1 028 O ring 76208 1 029 Seal oil 22818 1 030 Retaining ring external 7057...

Страница 19: ...54 51 61 64 63 68 69 59 62 72 66 64 65 59 67 58 60 41 70 To Item 1 B R A K E R E L E A S E HOIST LOWER MOTOR CASE DRAIN PD17A hoists use an internal retaining ring item 16 not shown to hold item 38 i...

Страница 20: ...inspected for unusual wear or deformation particularly the cage bars If there is any damage that will impair the cage s ability to separate re tain and guide the rollers properly the bearing should be...

Страница 21: ...hole in the carrier with the hole in the planet gear shaft and drive the roll pin into place Always use NEW roll pins 4 Note that the roll pin is recessed approximately 1 16 in 06 mm in the carrier w...

Страница 22: ...discs all procedures are the same except where specifically noted DISASSEMBLY 1 After removing the motor support and brake clutch as sembly continue brake cylinder disassembly by removing the spacers...

Страница 23: ...ntil seven 7 friction and eight 8 steel discs have been installed Finish with a steel brake disc on top NOTE It is a good practice to pre lubricate the discs in hydraulic oil prior to assembly 4 Insta...

Страница 24: ...porarily hold the pressure plate and springs in place while you lower the brake cylinder over the motor support 9 Apply petroleum jelly to the entire sealing surface of the brake cylinder and to the p...

Страница 25: ...ve 5 minutes the brake cylinder should be disas sembled for inspection of the sealing surfaces and brake piston 2 WHILE PRESSURE IS APPLIED AND THE BRAKE RE LEASED install the brake clutch assembly in...

Страница 26: ...race or remaining sprag bushing is damaged or shows excessive wear there is no need for further disassembly If disassembly is nec essary remove the bushing according to the procedure covered in Step N...

Страница 27: ...n the free wheeling di rection to start it through the sprag clutch If the inner race will not go through the bushings the bushings have probably been damaged and should be replaced 6 Turn the assembl...

Страница 28: ...sher to hold them in position Position the drum in the base and install the bearing support Refer to step 3 for two caution statements You may have to rotate the bearing support or planet gears to eng...

Страница 29: ...ing with petroleum jelly or gear oil and install the drum closure into the drum 4 Tighten the bearing support capscrews to the recom mended torque 5 Stand hoist on bearing support end Install the outp...

Страница 30: ...ch Service for additional information 13 If the brake discs are misaligned preventing the instal lation of the clutch then with a hand pump apply 750 1000 psi to the brake release port The brake discs...

Страница 31: ...net carrier Note that the Primary Sun Gear and the entire Brake Clutch Assembly have moved to the right toward the hydraulic motor 16 Engage the motor shaft with the brake clutch inner race and lower...

Страница 32: ...e BR port using a 5 32 in Allen wrench 2 Remove the elbow fitting motor drain check ball and spring 3 Remove the spool spring retainer and spool spring Check spring free length Replace spring if less...

Страница 33: ...pen ASSEMBLY 1 Install new O rings on the plug and spring retainers 2 Install new O rings and backup rings on the spool and damper piston as shown It is important that each backup ring is on the corre...

Страница 34: ...ng Port DRN DRN BR BR Hoisting Port Lowering Port Motor Brake Valve M M Manifold Block 1 Remove the four capscrews securing the brake valve to the motor Remove the four capscrews securing the manifold...

Страница 35: ...On two speed motors the case drain and shift drain should be connected directly to tank DO NOT use the drain connection on the brake valve See TWO SPEED MOTOR CASE DRAIN PLUMBING for additional infor...

Страница 36: ...port 3 Install the motor onto the hoist 4 Install capscrews and lockwashers items 101 102 securing the motor to motor adapter 5 Install flatwasher item 121 and O ring item 122 onto new sensor item 12...

Страница 37: ...37...

Страница 38: ...38 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 39: ...hes Hg 60 o F pounds sq in PSI X 6 895 kilopascals kPa kilopascals kPa X 0 145 pounds sq in PSI pounds sq in PSI X 0 0703 kilograms sq cm kg cm 2 kilograms sq cm kg cm2 X 14 22 pounds sq in PSI pounds...

Страница 40: ...40 LIT2103 R6 July 2017 Printed in USA 2017 PACCAR Inc All rights reserved...

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