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TECHNICAL MANUAL "SE" (PBM753)

                                                                                  Revision no. 1 dd. 01/02/2017

 

P.B.M.

 S.r.l.

 

via Barella, Z.I. - VIGNOLA ( MO ) ITALIA  Tel. + 39 (059) 7705311  Fax + 39 (059) 7705300 

http://www.gruppopbm.ite-mail :    

[email protected]

       

file:  

Manuale SE PBM753 GB rev.1.doc

  

page 5

 

4.1: CARD SETTING ON BATTERY CHARGER WITHOUT BATTERY 

Material required: 

  DC voltage generator from 0V to 150V (e.g. PBM SLV150) 

  digital voltmeter to measure DC voltages ranging from 0V to 400V 

  thin screwdriver to make adjustments 

Procedure: 

 

Disable the AUTOSTART function removing the AS5s and/or AS3h jumpers

 

 

Warning

:  disabling  the  AUTOSTART  function  is  necessary  to  prevent  the  battery  charger  from  feeding 

power to the stabilized power supply thus damaging it. 

 

 

Connect the battery charger to mains. 

 

Power the charger from the voltage generator by means of the charging cables, after adjusting the voltage 
generator to the desired voltage threshold. 

 

For  a  lead  battery  with  a  rated  voltage  of  48V  (24  cells  x  2,00V/cell)  the  voltage  threshold  generally 
corresponds  to  2,4V/cell  +0,3V,  equalling  the  average 

drop  value

  on  the  charging  cables  during  the 

charging process. Therefore, the battery input voltage must be 2,40 x 24 + 0.3 = 57.9 Volts. 

 

Use  a  thin  screwdriver  to  turn  the 

VGAS

  trimmer  on  the 

PBM753

  card  counter-clockwise  until  the  yellow 

LD4

 LED lights up. If the LED is already lit, turn the 

VGAS

 trimmer clockwise until the LED light goes off, 

then turn it counter-clockwise until it lights up again. 

 

Warning : to avoid damaging the power supply, be careful not to push the ON-OFF button. 

 

NOTE 

:  If  the 

yellow  L2

  LED  remains  lit longer than 10 seconds, it means that the charger has permanently 

switched to the final charge stage (the LED light will not go off any more, even if the battery voltage falls below 
2.40V/cell). 

In this case reset the mains and make the procedure again. 

 

CHAPTER 5:  BATTERY CHARGER FUNCTIONS  

 

QUICK  TEST

by  connecting  a  jumper  to 

J2

  at 

TV 

the  control  SW  accelerates  all  the  timers  such  as  the 

safety timer, final charge timer and equalisation times. This function is useful for quick overall check of the 
battery charger working cycle. 

 

 

FINAL CHARGE of 4h

connecting a jumper on 

J2

 at 

CF4h

 lengthens the final charge time from 3h to 4h

.

 

 

 

AS5:

  connecting  a  jumper  on 

J2

  at 

AS5s

  enables  the  automatic  charging  start  function  (AUTOSTART)  5 

sec. after the battery has been connected. 

 

 

AS3h:

 connecting a jumper on 

J2

 at 

AS3h

 enables the automatic charging start function (AUTOSTART) 3 

hours after the battery has been connected. 

 

 

PROPORTIONAL CHARGE

: connecting a jumper on 

J2

 at 

CPR

 enables the proportional charge by which, if 

the battery reaches the gassing threshold within the first 20 minutes of charging, the final charge is carried 
out for 10 minutes. This function is to protect the battery already charged and recharged another time by 
mistake. 

 

If the electronic card PBM753 detects the reaching of the 

final charge

 thresold ( yellow led lighting ) 

within the first 20 minutes

, the charge goes on for other 10 minutes ( total 20+10 = 30 minutes max ) 

and then it finally stops showing “ charge completed “ through the green led.  

 

If it is not so the charge continues until it reaches the final charge thresold and goes on for 3 hours (or the 
time set ) and, to follow the equalization charge (if programmed). 

 

 

CI11h

: connecting a jumper on 

J2

 at 

CI11h

 sets the safety timer at the first stage at 11h 

 

 

CEQ:

 connecting a jumper on 

J2

 at 

CEQ 

activates the equalisation and floating function. 

Содержание SE

Страница 1: ...I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm it e mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc TECHNICAL MANUAL FOR SE BATTERY CHARGER with PBM753 electro...

Страница 2: ...TAGE AND CHARGING STAGES 4 4 1 CARD SETTING ON BATTERY CHARGER WITHOUT BATTERY 5 CHAPTER 5 BATTERY CHARGER FUNCTIONS 5 CHAPTER 6 DESCRIPTION OF THE CHARGE 6 FLOATING CHARGE 7 7 1 BATTERY DISCONNECTION...

Страница 3: ...y charger operating range with rated voltage from 24V to 96V Card powered by mains only 24Vac ON OFF relay 24VAC 10A with contacts on connector Battery charger functions configuration jumpers set by t...

Страница 4: ...ours the automatic start of the charger is enabled 3 hours after connection to power CPR Proportional charge CI11h Safety timer set at 11 hours instead of 9 which is the default setting CF4h 4h long f...

Страница 5: ...the gassing voltage which may range between 2 3 and 2 5V cell By turning the one turn VGAS trimmer it is possible to set the gassing voltage with a very high accuracy as described in Chapter 4 1 The P...

Страница 6: ...has permanently switched to the final charge stage the LED light will not go off any more even if the battery voltage falls below 2 40V cell In this case reset the mains and make the procedure again C...

Страница 7: ...d CHAPTER 6 DESCRIPTION OF THE CHARGE Once all connections mains and battery have been performed the electronic card PBM 753 makes a lighting test of all the leds After this test just the L1 green led...

Страница 8: ...on The system is very useful during holidays and week ends since it makes it possible to keep battery charged while preventing overcharging overheating and or water consumption FLOATING CHARGE At the...

Страница 9: ...perates during the initial charge the battery charger stops the charging process and signals it by means of the red L4 LED which lights up constant To exit from all fault conditions the battery charge...

Страница 10: ...ns voltage which is too high or too low compared with the rated value may result in big differences in the current delivered by the battery charger with following malfunction of the charger and lower...

Страница 11: ...se F1 on the PBM753 card 3 Check the path of the charging cables making sure that there are neither bad contacts on plugs nor overheatings on parts of cables or cable terminals 5 Check the voltage pat...

Страница 12: ...ES REMEDIES AND OR CHECKS TO BE PERFORMED THE CHARGER DELIVERS TOO MUCH CURRENT Mains very high Adjustments not correct Battery too low Wrong wiring of the Main Transformer 1 Make sure that the charge...

Страница 13: ...ion characteristics suitable for the specific load K and D curves BURNT FUSE ON CARD Defective card or wrong power supply of the card 1 Make sure that the voltage battery is correct see Jumper J10 pos...

Страница 14: ...n aluminium sheets which act as dissipaters To achieve different current capacities the bridge is made up of a variable number of diodes positioned in parallel on the same plate To test operation of t...

Страница 15: ...anuale SE PBM753 GB rev 1 doc page 14 2 Make sure that there is an infinite diode by pointing the positive test prod on positive pole of bridge output and negative test prod on each phases input 3 Mak...

Страница 16: ...e Manuale SE PBM753 GB rev 1 doc page 15 4 Make sure that there is an infinite diode voltage by pointing the positive test prod on the phases and negative test prod on the negative output of bridge In...

Страница 17: ...130 150V CHAPTER 11 MAINTENANCE AND CLEANING All maintenance and cleaning processes have to be performed by qualified skilled and authorised personnel Since the battery charger is an electrical equip...

Страница 18: ...400 420 440V 0 24V TR Three phase transformer TA series RD Diode rectifier bridge PTSxxx E SH1 Shunt 100A 100mV or 200A 100mV P1 ON OFF green button PBM753 Electronic control card with microprocessor...

Страница 19: ...sion no 1 dd 01 02 2017 P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm ite mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc page 18 WIR...

Страница 20: ...ion no 1 dd 01 02 2017 P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm ite mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc page 19 WIRI...

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