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TECHNICAL MANUAL "SE" (PBM753)

                                                                                  Revision no. 1 dd. 01/02/2017

 

P.B.M.

 S.r.l.

 

via Barella, Z.I. - VIGNOLA ( MO ) ITALIA  Tel. + 39 (059) 7705311  Fax + 39 (059) 7705300 

http://www.gruppopbm.ite-mail :    

[email protected]

       

file:  

Manuale SE PBM753 GB rev.1.doc

  

page 12

 

FAILURE

 

POSSIBLE CAUSES

 

REMEDIES AND/OR CHECKS TO BE PERFORMED

 

THE CUT-OUT SWITCH ON 
THE PANEL OPERATES 

- Little power available 
- Short-circuited 

components 

1)  Make  sure  that  the  power  (kW)  available  at  customer 

site is suitable for that needed by the charger. 

2) Check the efficiency of the auxiliary transformer (TA). 

3)  Check  that  the  coil  of  the  TL  contactor  is  not  burnt  or 

short-circuited. 

4)  Check  the  Main  Transformer  (TR),  making  sure  that 

there are neither short-circuited nor burnt windings. 

5)  Make  sure  that  the  rectifier  bridge

*

  (RD)  is  not  short-

circuited. 

6)  Check  that  charger  does  not  deliver  too  much  current 

(see the above-mentioned information). 

7)  If  after  a  few  minutes  the  cut-out  switch  on  the  panel 

operates,  check  the  switch  installed  since  the  charger 
is  a  particularly  heavy  load  from  an  electrical  point  of 
view.  

It is suggested to use automatic and/or differential cut-
outs  as  protections  of  battery  chargers  with  operation 
characteristics  suitable  for  the  specific  load  (

K  and  D 

curves

). 

BURNT FUSE ON CARD 

- Defective card or wrong 

power supply of the 
card. 

1)  Make  sure  that  the  voltage  battery  is  correct  ; 

see 

Jumper J10 position.

 

2) Replace the PBM753 card. 

BURNT OUTPUT FUSE ON 
BATTERY SIDE 

- Polarity reversal  
- Defective and/or short-

circuited components 

1) Check that polarity of the output cables and on battery 

connector is correct (polarity reversal may occur when 
maintenance is performed and/or cables and/or battery 
connectors are replaced). 

2)  Check  that  battery  charger  does  not  deliver  too  much 

current (see the above-mentioned information). 

3)  Make  sure  that  the  rectifier  bridge*  (RD)  is  not  short-

circuited. 

THE CHARGER DOES NOT 
“STOP” AT THE END OF 
CHARGING 

- Card setting not correct  
- Battery not in good 

condition 

- Defective card 

1) Check the condition of each single battery cell, making 

sure that there are not short-circuited cells or cells with 
a very low voltage. 

2) Make sure that the card threshold voltage corresponds 

to the reference voltage (2,4V/cell). 

3) Check efficiency of timers on the card performing proof 

tests as explained in the relevant instructions. 

4) Replace the PBM753 card. 

THE CHARGER DETECTS 
AND SIGNALS AN  
"ALARM" CONDITION (refer 
to chp. 7/8) 

- Overall check 

1)  Check  the  different  components  depending  on  the 

alarm  signalled  and  follow  the  above-mentioned 
information. 

Содержание SE

Страница 1: ...I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm it e mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc TECHNICAL MANUAL FOR SE BATTERY CHARGER with PBM753 electro...

Страница 2: ...TAGE AND CHARGING STAGES 4 4 1 CARD SETTING ON BATTERY CHARGER WITHOUT BATTERY 5 CHAPTER 5 BATTERY CHARGER FUNCTIONS 5 CHAPTER 6 DESCRIPTION OF THE CHARGE 6 FLOATING CHARGE 7 7 1 BATTERY DISCONNECTION...

Страница 3: ...y charger operating range with rated voltage from 24V to 96V Card powered by mains only 24Vac ON OFF relay 24VAC 10A with contacts on connector Battery charger functions configuration jumpers set by t...

Страница 4: ...ours the automatic start of the charger is enabled 3 hours after connection to power CPR Proportional charge CI11h Safety timer set at 11 hours instead of 9 which is the default setting CF4h 4h long f...

Страница 5: ...the gassing voltage which may range between 2 3 and 2 5V cell By turning the one turn VGAS trimmer it is possible to set the gassing voltage with a very high accuracy as described in Chapter 4 1 The P...

Страница 6: ...has permanently switched to the final charge stage the LED light will not go off any more even if the battery voltage falls below 2 40V cell In this case reset the mains and make the procedure again C...

Страница 7: ...d CHAPTER 6 DESCRIPTION OF THE CHARGE Once all connections mains and battery have been performed the electronic card PBM 753 makes a lighting test of all the leds After this test just the L1 green led...

Страница 8: ...on The system is very useful during holidays and week ends since it makes it possible to keep battery charged while preventing overcharging overheating and or water consumption FLOATING CHARGE At the...

Страница 9: ...perates during the initial charge the battery charger stops the charging process and signals it by means of the red L4 LED which lights up constant To exit from all fault conditions the battery charge...

Страница 10: ...ns voltage which is too high or too low compared with the rated value may result in big differences in the current delivered by the battery charger with following malfunction of the charger and lower...

Страница 11: ...se F1 on the PBM753 card 3 Check the path of the charging cables making sure that there are neither bad contacts on plugs nor overheatings on parts of cables or cable terminals 5 Check the voltage pat...

Страница 12: ...ES REMEDIES AND OR CHECKS TO BE PERFORMED THE CHARGER DELIVERS TOO MUCH CURRENT Mains very high Adjustments not correct Battery too low Wrong wiring of the Main Transformer 1 Make sure that the charge...

Страница 13: ...ion characteristics suitable for the specific load K and D curves BURNT FUSE ON CARD Defective card or wrong power supply of the card 1 Make sure that the voltage battery is correct see Jumper J10 pos...

Страница 14: ...n aluminium sheets which act as dissipaters To achieve different current capacities the bridge is made up of a variable number of diodes positioned in parallel on the same plate To test operation of t...

Страница 15: ...anuale SE PBM753 GB rev 1 doc page 14 2 Make sure that there is an infinite diode by pointing the positive test prod on positive pole of bridge output and negative test prod on each phases input 3 Mak...

Страница 16: ...e Manuale SE PBM753 GB rev 1 doc page 15 4 Make sure that there is an infinite diode voltage by pointing the positive test prod on the phases and negative test prod on the negative output of bridge In...

Страница 17: ...130 150V CHAPTER 11 MAINTENANCE AND CLEANING All maintenance and cleaning processes have to be performed by qualified skilled and authorised personnel Since the battery charger is an electrical equip...

Страница 18: ...400 420 440V 0 24V TR Three phase transformer TA series RD Diode rectifier bridge PTSxxx E SH1 Shunt 100A 100mV or 200A 100mV P1 ON OFF green button PBM753 Electronic control card with microprocessor...

Страница 19: ...sion no 1 dd 01 02 2017 P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm ite mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc page 18 WIR...

Страница 20: ...ion no 1 dd 01 02 2017 P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 7705311 Fax 39 059 7705300 http www gruppopbm ite mail pbm gruppopbm it file Manuale SE PBM753 GB rev 1 doc page 19 WIRI...

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