SECTION 3 - CHASSIS & TURNTABLE
3-44
– JLG Lift –
3120895
6.
Have an assistant check to see that right front wheel
remains locked in position off of ground.
7.
Carefully activate SWING control lever and return
boom to stowed position (centered between drive
wheels). After boom reaches stowed position, acti-
vate DRIVE and lockout cylinders should release
and allow wheel to rest on ground.
8.
Place the 6 in. (15.2 cm) high block with ascension
ramp in front of right front wheel.
9.
Place DRIVE control lever to FORWARD and care-
fully drive machine up ascension ramp until right
front wheel is on top of block.
10.
Carefully activate SWING control lever and position
boom over left side of machine.
11.
With boom over left side of machine, place DRIVE
control lever to REVERSE and drive machine off of
block and ramp.
12.
Have an assistant check to see that right front wheel
remains locked in position off of ground.
13.
Carefully activate SWING control lever and return
boom to stowed position (centered between drive
wheels). After boom reaches stowed position, acti-
vate DRIVE and lockout cylinders should release
and allow wheel to rest on ground.
If lockout cylinders do not function properly, have qualified
personnel correct the malfunction prior to any further
operation.
3.13 SWING BEARING
Turntable Bearing Mounting Bolt Condition
Check
NOTE:
This check is designed to replace the existing bear-
ing bolt torque checks on JLG Lifts in service. This
check must be performed after the first 50 hours of
machine operation and every 600 hours of machine
operation thereafter. If during this check any bolts
are found to be missing or loose, replace missing or
loose bolts with new bolts and torque to the value
specified in the torque chart, after lubricating the bolt
threads with loctite #271. After replacing and
retorquing bolt or bolts recheck all existing bolts for
looseness.
Check the frame to bearing. Attach bolts as follows:
1.
Elevate the fully retracted boom to full elevation and
rotate platform 90
o
.
2.
Swing turntable over the side.
3.
On the frame, at the rear of the turntable, try to insert
the 0.0015" feeler gauge between the bolt head and
hardened washer at the indicated position. (Table 3-
31., Swing Bearing Feeler Gauge Check)
4.
Assure that the 0.0015" feeler gauge will not pene-
trate under the bolt head to the bolt shank.
5.
Swing the turntable 90 degrees, and check some
selected bolts at the new position.
6.
Continue rotating the turntable at 90 degrees inter-
vals until a sampling of bolts have been checked in
all quadrants.
7.
Lower the boom to horizontal and fully extend the
boom.
8.
Swing the turntable over the side.
9.
On the frame, at the front of the turntable, try to
insert the 0.0015" feeler gauge between the bolt
head and hardened washer at the indicated posi-
tion. (Figure 3-31.)
10.
Assure that the 0.0015" feeler gauge will not pene-
trate under the bolt head to the bolt shank.
11.
Swing the turntable 90 degrees, and check some
selected bolts at the new position.
12.
Continue rotating the turntable at 90 degrees inter-
vals until a sampling of bolts have been checked in
all quadrants.
Содержание JLG 400S
Страница 1: ...Service and Maintenance Manual Models 400S 460SJ P N 3120895 December 6 2012...
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Страница 20: ...xvi JLG Lift 3120895 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Страница 47: ...SECTION 2 GENERAL 3120895 JLG Lift 2 9 Figure 2 1 Engine Operating Temperature Specifications Deutz 4150548 D...
Страница 48: ...SECTION 2 GENERAL 2 10 JLG Lift 3120895 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 D...
Страница 50: ...SECTION 2 GENERAL 2 12 JLG Lift 3120895 Figure 2 4 Engine Operating Temperature Specifications GM 4150548 D...
Страница 52: ...SECTION 2 GENERAL 2 14 JLG Lift 3120895 NOTES...
Страница 59: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 7 Figure 3 2 Drive Hub Part No 2780246 4WD Steer...
Страница 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 JLG Lift 3120895 Figure 3 35 Swing Drive Installation...
Страница 101: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 49 Figure 3 36 Swing Motor...
Страница 105: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 53 Figure 3 38 Swing Brake S N 64802 to Present...
Страница 107: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 55 Figure 3 39 Swing Torque Hub...
Страница 116: ...SECTION 3 CHASSIS TURNTABLE 3 64 JLG Lift 3120895 A B C D C E Figure 3 40 Auxiliary Pump Sheet 1 of 2...
Страница 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 JLG Lift 3120895 Figure 3 44 EFI Component Location...
Страница 136: ...SECTION 3 CHASSIS TURNTABLE 3 84 JLG Lift 3120895 Figure 3 49 Valve Location Chassis...
Страница 137: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 85 Figure 3 50 Hyd Tank Installation...
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Страница 144: ...SECTION 3 CHASSIS TURNTABLE 3 92 JLG Lift 3120895 Figure 3 51 Hydraulic Welder 225 4 sht 1 of 2...
Страница 149: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 97 Figure 3 54 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 150: ...SECTION 3 CHASSIS TURNTABLE 3 98 JLG Lift 3120895 Figure 3 55 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 151: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 99 Figure 3 56 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 152: ...SECTION 3 CHASSIS TURNTABLE 3 100 JLG Lift 3120895 Figure 3 57 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 153: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 101 Figure 3 58 EMR 2 Engine Plug Pin Identification...
Страница 154: ...SECTION 3 CHASSIS TURNTABLE 3 102 JLG Lift 3120895 Figure 3 59 EMR 2 Vehicle Plug Pin Identification...
Страница 155: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 103 Figure 3 60 EMR2 Fault Codes Sheet 1 of 5...
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Страница 157: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 105 Figure 3 62 EMR2 Fault Codes Sheet 3 of 5...
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Страница 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 JLG Lift 3120895 NOTES...
Страница 288: ...SECTION 4 BOOM PLATFORM 4 24 JLG Lift 3120895 Figure 4 12 Rotator Counterbalance Valve...
Страница 303: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 15 Figure 5 22 Main Valve...
Страница 313: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 25 Figure 5 25 Variable Displacement Hydraulic Pump...
Страница 318: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 2 JLG Lift 3120895 Figure 6 2 ADE Block Diagram...
Страница 322: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 6 JLG Lift 3120895 Figure 6 4 Control Module Location...
Страница 402: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 86 JLG Lift 3120895 NOTES...
Страница 413: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3120895 JLG Lift 7 11 Figure 7 13 Connector Installation...
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Страница 454: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 52 JLG Lift 3120895 Figure 7 56 Hydraulic Schematic Sheet 1 of 6...
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