SECTION 4 - BOOM & PLATFORM
4-18
– JLG Lift –
3120895
9.
Prior to removing the shaft, (2), use a felt marker to
clearly indicate the timing marks between shaft and
piston. This will greatly simplify timing during assem-
bly.
10.
Remove the shaft (2). It may be necessary to strike
the threaded end of the shaft with a rubber mallet.
11.
Before removing the piston (3), mark the housing (1)
ring gear in relation to the piston O.D. gear. There
should now be timing marks on the housing (1) ring
gear, the piston (3) and the shaft (2).
12.
To remove the piston (3) use a rubber mallet and a
plastic mandrel so the piston is no damaged.
13.
At the point when the piston gear teeth come out of
engagement with the housing gear teeth, mark the
piston and housing with a marker as shown.
14.
Remove the o-ring (204) and backup ring (207) from
end cap (4) and set aside for inspection.
Содержание JLG 400S
Страница 1: ...Service and Maintenance Manual Models 400S 460SJ P N 3120895 December 6 2012...
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Страница 20: ...xvi JLG Lift 3120895 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Страница 47: ...SECTION 2 GENERAL 3120895 JLG Lift 2 9 Figure 2 1 Engine Operating Temperature Specifications Deutz 4150548 D...
Страница 48: ...SECTION 2 GENERAL 2 10 JLG Lift 3120895 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 D...
Страница 50: ...SECTION 2 GENERAL 2 12 JLG Lift 3120895 Figure 2 4 Engine Operating Temperature Specifications GM 4150548 D...
Страница 52: ...SECTION 2 GENERAL 2 14 JLG Lift 3120895 NOTES...
Страница 59: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 7 Figure 3 2 Drive Hub Part No 2780246 4WD Steer...
Страница 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 JLG Lift 3120895 Figure 3 35 Swing Drive Installation...
Страница 101: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 49 Figure 3 36 Swing Motor...
Страница 105: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 53 Figure 3 38 Swing Brake S N 64802 to Present...
Страница 107: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 55 Figure 3 39 Swing Torque Hub...
Страница 116: ...SECTION 3 CHASSIS TURNTABLE 3 64 JLG Lift 3120895 A B C D C E Figure 3 40 Auxiliary Pump Sheet 1 of 2...
Страница 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 JLG Lift 3120895 Figure 3 44 EFI Component Location...
Страница 136: ...SECTION 3 CHASSIS TURNTABLE 3 84 JLG Lift 3120895 Figure 3 49 Valve Location Chassis...
Страница 137: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 85 Figure 3 50 Hyd Tank Installation...
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Страница 144: ...SECTION 3 CHASSIS TURNTABLE 3 92 JLG Lift 3120895 Figure 3 51 Hydraulic Welder 225 4 sht 1 of 2...
Страница 149: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 97 Figure 3 54 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 150: ...SECTION 3 CHASSIS TURNTABLE 3 98 JLG Lift 3120895 Figure 3 55 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 151: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 99 Figure 3 56 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 152: ...SECTION 3 CHASSIS TURNTABLE 3 100 JLG Lift 3120895 Figure 3 57 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 153: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 101 Figure 3 58 EMR 2 Engine Plug Pin Identification...
Страница 154: ...SECTION 3 CHASSIS TURNTABLE 3 102 JLG Lift 3120895 Figure 3 59 EMR 2 Vehicle Plug Pin Identification...
Страница 155: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 103 Figure 3 60 EMR2 Fault Codes Sheet 1 of 5...
Страница 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3120895 Figure 3 61 EMR2 Fault Codes Sheet 2 of 5...
Страница 157: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 105 Figure 3 62 EMR2 Fault Codes Sheet 3 of 5...
Страница 158: ...SECTION 3 CHASSIS TURNTABLE 3 106 JLG Lift 3120895 Figure 3 63 EMR2 Fault Codes Sheet 4 of 5...
Страница 159: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 107 Figure 3 64 EMR2 Fault Codes Sheet 5 of 5...
Страница 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 JLG Lift 3120895...
Страница 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 JLG Lift 3120895...
Страница 213: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 161...
Страница 223: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 171 Sensor Transducer Type...
Страница 227: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 175 Sensor Transducer Type...
Страница 229: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 177...
Страница 231: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 179...
Страница 233: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 181...
Страница 235: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 183...
Страница 237: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 185...
Страница 255: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 203...
Страница 259: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 207...
Страница 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 JLG Lift 3120895 NOTES...
Страница 288: ...SECTION 4 BOOM PLATFORM 4 24 JLG Lift 3120895 Figure 4 12 Rotator Counterbalance Valve...
Страница 303: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 15 Figure 5 22 Main Valve...
Страница 313: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 25 Figure 5 25 Variable Displacement Hydraulic Pump...
Страница 318: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 2 JLG Lift 3120895 Figure 6 2 ADE Block Diagram...
Страница 322: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 6 JLG Lift 3120895 Figure 6 4 Control Module Location...
Страница 402: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 86 JLG Lift 3120895 NOTES...
Страница 413: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3120895 JLG Lift 7 11 Figure 7 13 Connector Installation...
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Страница 454: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 52 JLG Lift 3120895 Figure 7 56 Hydraulic Schematic Sheet 1 of 6...
Страница 456: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 54 JLG Lift 3120895 Figure 7 58 Hydraulic Schematic Sheet 3 of 6...
Страница 458: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 56 JLG Lift 3120895 Figure 7 60 Hydraulic Schematic Sheet 5 of 6...
Страница 460: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 58 JLG Lift 3120895 NOTES...
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