
SECTION 6 - JLG CONTROL SYSTEM (S/N 61718 TO PRESENT)
3120895
– JLG Lift –
6-37
8/3
Flash code 8/3 indicates problems with the Basket Leveling system.
10
BASKET LEVELING CRACKPOINT UP
NOT CALIBRATED
Only occurs on machines with electronic leveling systems. Indicates that the
basket up valve crackpoint has not been calibrated
BASKET LEVELING CRACKPOINT
DOWN NOT CALIBRATED
Only occurs on machines with electronic leveling systems. Indicates that the
basket down valve crackpoint has not been calibrated
BASKET LEVELING SENSOR 1 NOT
ZERO CALIBRATED
Only occurs on machines with electronic leveling systems. Indicates that the
primary basket leveling tilt sensor has not been calibrated.
BASKET LEVELING SENSOR 1 ZERO
OUT OF RANGE
Only occurs on machines with electronic leveling systems. Indicates that the
primary basket leveling tilt sensor zero is outside of the allowable range
BASKET LEVELING SENSOR 1
SHORT TO BATTERY
Only occurs on machines with electronic leveling systems. Indicates that the
primary basket leveling tilt sensor is shorted to battery. An EMS cycle is
required.
BASKET LEVELING SENSOR 1
SHORT TO GROUND OR OPEN CIR-
CUIT
Only occurs on machines with electronic leveling systems. Indicates that the
primary basket leveling tilt sensor is either shorted to ground or is not con-
nected. An EMS cycle is required.
BASKET LEVELING SENSOR 2 NOT
ZERO CALIBRATED
Only occurs on machines with electronic leveling systems. Indicates that the
secondary basket leveling tilt sensor is not zero calibrated.
BASKET LEVELING SENSOR 2 ZERO
OUT OF RANGE
Only occurs on machines with electronic leveling systems. Indicates that the
secondary basket leveling system tilt sensor zero is outside the allowable
range.
BASKET LEVELING SENSOR 2
SHORT TO BATTERY
Only occurs on machines with electronic leveling systems. Indicates that the
secondary basket leveling tilt sensor is shorted to battery. An EMS cycle is
required.
BASKET LEVELING SENSOR 2
SHORT TO GROUND OR OPEN CIR-
CUIT
Only occurs on machines with electronic leveling systems. Indicates that the
secondary basket leveling tilt sensor is either shorted to ground or not con-
nected. An EMS cycle is required.
BASKET LEVELING TILT REFERENCE
1 OUT OF RANGE
Only occurs on machines with electronic leveling systems. Indicates that the
reference voltage for the primary basket leveling tilt sensor is outside the
expected range (4.9 to 5.1 volts). An EMS cycle is required.
BASKET LEVELING TILT REFERENCE
2 OUT OF RANGE
Only occurs on machines with electronic leveling systems. Indicates that the
reference voltage for the secondary basket leveling tilt sensor is outside the
expected range. (4.9 to 5.1 volts). An EMS cycle is required.
BASKET LEVELING TILT SENSOR
DIFFERENCE TOO GREAT
Only occurs on machines with electronic leveling systems. Indicates that the
basket leveling tilt readings both appear to be good but their measurements do
not agree within a specified adjustable tolerance. An EMS cycle is required.
BASKET LEVELING SYSTEM TIME-
OUT
Only occurs on machines with electronic leveling systems. Indicates that the
basket was not able to maintain the desired level within an adjustable range for
and adjustable time
BASKET LEVELING OVERRIDE ON
User has forced basket leveling on through Access Level 0.
BASKET LEVELING OVERRIDE OFF
User has forced basket leveling off through Access Level 0.
BASKET LEVELING TILT SENSOR 1
COMMUNICATIONS LOST
Communications have been lost with a serial leveling sensor. Only on 1200S
and 1350S models. An EMS cycle is required.
BASKET LEVELING TILT SENSOR 2
COMMUNICATIONS LOST
Communications have been lost with a serial leveling sensor. Only on 1200S
and 1350S models. An EMS cycle is required.
Table 6-3. Help Fault Codes, Displayed Faults, and Descriptions - S/N 66995 to Present
Fault Flash
Code
Communicated (Displayed on
Analyzer) Fault
Description
Priority
Содержание JLG 400S
Страница 1: ...Service and Maintenance Manual Models 400S 460SJ P N 3120895 December 6 2012...
Страница 2: ......
Страница 20: ...xvi JLG Lift 3120895 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Страница 47: ...SECTION 2 GENERAL 3120895 JLG Lift 2 9 Figure 2 1 Engine Operating Temperature Specifications Deutz 4150548 D...
Страница 48: ...SECTION 2 GENERAL 2 10 JLG Lift 3120895 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 D...
Страница 50: ...SECTION 2 GENERAL 2 12 JLG Lift 3120895 Figure 2 4 Engine Operating Temperature Specifications GM 4150548 D...
Страница 52: ...SECTION 2 GENERAL 2 14 JLG Lift 3120895 NOTES...
Страница 59: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 7 Figure 3 2 Drive Hub Part No 2780246 4WD Steer...
Страница 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 JLG Lift 3120895 Figure 3 35 Swing Drive Installation...
Страница 101: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 49 Figure 3 36 Swing Motor...
Страница 105: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 53 Figure 3 38 Swing Brake S N 64802 to Present...
Страница 107: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 55 Figure 3 39 Swing Torque Hub...
Страница 116: ...SECTION 3 CHASSIS TURNTABLE 3 64 JLG Lift 3120895 A B C D C E Figure 3 40 Auxiliary Pump Sheet 1 of 2...
Страница 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 JLG Lift 3120895 Figure 3 44 EFI Component Location...
Страница 136: ...SECTION 3 CHASSIS TURNTABLE 3 84 JLG Lift 3120895 Figure 3 49 Valve Location Chassis...
Страница 137: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 85 Figure 3 50 Hyd Tank Installation...
Страница 143: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 91 This page left blank intentionally...
Страница 144: ...SECTION 3 CHASSIS TURNTABLE 3 92 JLG Lift 3120895 Figure 3 51 Hydraulic Welder 225 4 sht 1 of 2...
Страница 149: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 97 Figure 3 54 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 150: ...SECTION 3 CHASSIS TURNTABLE 3 98 JLG Lift 3120895 Figure 3 55 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 151: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 99 Figure 3 56 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 152: ...SECTION 3 CHASSIS TURNTABLE 3 100 JLG Lift 3120895 Figure 3 57 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 153: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 101 Figure 3 58 EMR 2 Engine Plug Pin Identification...
Страница 154: ...SECTION 3 CHASSIS TURNTABLE 3 102 JLG Lift 3120895 Figure 3 59 EMR 2 Vehicle Plug Pin Identification...
Страница 155: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 103 Figure 3 60 EMR2 Fault Codes Sheet 1 of 5...
Страница 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3120895 Figure 3 61 EMR2 Fault Codes Sheet 2 of 5...
Страница 157: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 105 Figure 3 62 EMR2 Fault Codes Sheet 3 of 5...
Страница 158: ...SECTION 3 CHASSIS TURNTABLE 3 106 JLG Lift 3120895 Figure 3 63 EMR2 Fault Codes Sheet 4 of 5...
Страница 159: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 107 Figure 3 64 EMR2 Fault Codes Sheet 5 of 5...
Страница 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 JLG Lift 3120895...
Страница 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 JLG Lift 3120895...
Страница 213: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 161...
Страница 223: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 171 Sensor Transducer Type...
Страница 227: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 175 Sensor Transducer Type...
Страница 229: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 177...
Страница 231: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 179...
Страница 233: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 181...
Страница 235: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 183...
Страница 237: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 185...
Страница 255: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 203...
Страница 259: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 207...
Страница 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 JLG Lift 3120895 NOTES...
Страница 288: ...SECTION 4 BOOM PLATFORM 4 24 JLG Lift 3120895 Figure 4 12 Rotator Counterbalance Valve...
Страница 303: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 15 Figure 5 22 Main Valve...
Страница 313: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 25 Figure 5 25 Variable Displacement Hydraulic Pump...
Страница 318: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 2 JLG Lift 3120895 Figure 6 2 ADE Block Diagram...
Страница 322: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 6 JLG Lift 3120895 Figure 6 4 Control Module Location...
Страница 402: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 86 JLG Lift 3120895 NOTES...
Страница 413: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3120895 JLG Lift 7 11 Figure 7 13 Connector Installation...
Страница 420: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 18 JLG Lift 3120895 This page left blank intentionally...
Страница 447: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3120895 JLG Lift 7 45 This page left intentionally blank...
Страница 454: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 52 JLG Lift 3120895 Figure 7 56 Hydraulic Schematic Sheet 1 of 6...
Страница 456: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 54 JLG Lift 3120895 Figure 7 58 Hydraulic Schematic Sheet 3 of 6...
Страница 458: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 56 JLG Lift 3120895 Figure 7 60 Hydraulic Schematic Sheet 5 of 6...
Страница 460: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 58 JLG Lift 3120895 NOTES...
Страница 461: ......