SECTION 3 - CHASSIS & TURNTABLE
3120895
– JLG Lift –
3-73
INTAKE AIR TEMPERATURE (IAT) SENSOR
The intake air temperature (IAT) sensor is a thermistor
which changes its resistance based on the temperature of
air entering the engine. Low temperature produces a high
resistance of 100,000 ohms at -40°C (-40°F). High temper-
ature causes a low resistance of 70 ohms at 130°C
(266°F). The ECM supplies a 5-volt signal to the sensor
through a resistor in the ECM and monitors the signal volt-
age. The signal voltage will be high when the incoming air
is cold and low when the incoming air is hot. By measuring
the voltage, the ECM calculates the incoming air tempera-
ture. The IAT sensor signal is used to adjust spark timing
according to the incoming air density. An IBM PC-compati-
ble computer with diagnostic soft-ware can be used to dis-
play the temperature of the air entering the engine. The
temperature should read close to the ambient air tempera-
ture when the engine is cold, and rise as engine compart-
ment temperature increases. If the engine has not been
run for several hours (overnight), the IAT sensor tempera-
ture and engine coolant temperature should read close to
each other. A failure in the IAT sensor circuit will set DTC
35 or DTC 45.
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR
The manifold absolute pressure (MAP) sensor responds
to changes in intake manifold pressure (vacuum). The
MAP sensor signal voltage to the ECM varies from below 2
volts at idle (high vacuum) to above 4 volts with the igni-
tion ON, engine not running or at wide-open throttle (low
vacuum).
The MAP sensor is used to determine the following:
• Engine vacuum level for engine control purposes.
• Barometric pressure (BARO)
If the ECM detects a voltage that is significantly lower than
the estimated MAP value for 2 or more consecutive sec-
onds, DTC 14 will be set. A signal voltage significantly
higher than the estimated MAP value for 2 or more con-
secutive seconds will set DTC 24.
ENGINE CONTROL MODULE (ECM)
The ECM controls the following:
• Fuel metering system
• Ignition timing
• On-board diagnostics for engine functions
The ECM constantly observes the information from vari-
ous sensors. The ECM controls the systems that affect
engine performance. The ECM performs the diagnostic
function of the system. It can recognize operational prob-
lems, alert the operator through the Malfunction Indicator
Lamp (MIL), and store diagnostic trouble codes (DTCs).
DTCs identify the problem areas to aid the technician in
making repairs.
The ECM supplies either 5 or 12 volts to power various
sensors or switches. The power is supplied through resis-
tances in the ECM which are so huh in value that a test
light will not light when connected to the circuit. In some
cases, even an ordinary shop voltmeter will not give an
accurate reading because its resistance is too low. There-
fore, a digital voltmeter with at least 10 meg ohms input
impedance is required to ensure accurate voltage read-
ings. The ECM controls output circuits such as the fuel
injectors, electronic governor, etc., by control ling the
ground or the power feed circuit through transistors or
other solid state devices.
Содержание JLG 400S
Страница 1: ...Service and Maintenance Manual Models 400S 460SJ P N 3120895 December 6 2012...
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Страница 47: ...SECTION 2 GENERAL 3120895 JLG Lift 2 9 Figure 2 1 Engine Operating Temperature Specifications Deutz 4150548 D...
Страница 48: ...SECTION 2 GENERAL 2 10 JLG Lift 3120895 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 D...
Страница 50: ...SECTION 2 GENERAL 2 12 JLG Lift 3120895 Figure 2 4 Engine Operating Temperature Specifications GM 4150548 D...
Страница 52: ...SECTION 2 GENERAL 2 14 JLG Lift 3120895 NOTES...
Страница 59: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 7 Figure 3 2 Drive Hub Part No 2780246 4WD Steer...
Страница 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 JLG Lift 3120895 Figure 3 35 Swing Drive Installation...
Страница 101: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 49 Figure 3 36 Swing Motor...
Страница 105: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 53 Figure 3 38 Swing Brake S N 64802 to Present...
Страница 107: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 55 Figure 3 39 Swing Torque Hub...
Страница 116: ...SECTION 3 CHASSIS TURNTABLE 3 64 JLG Lift 3120895 A B C D C E Figure 3 40 Auxiliary Pump Sheet 1 of 2...
Страница 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 JLG Lift 3120895 Figure 3 44 EFI Component Location...
Страница 136: ...SECTION 3 CHASSIS TURNTABLE 3 84 JLG Lift 3120895 Figure 3 49 Valve Location Chassis...
Страница 137: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 85 Figure 3 50 Hyd Tank Installation...
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Страница 144: ...SECTION 3 CHASSIS TURNTABLE 3 92 JLG Lift 3120895 Figure 3 51 Hydraulic Welder 225 4 sht 1 of 2...
Страница 149: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 97 Figure 3 54 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 150: ...SECTION 3 CHASSIS TURNTABLE 3 98 JLG Lift 3120895 Figure 3 55 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 151: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 99 Figure 3 56 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 152: ...SECTION 3 CHASSIS TURNTABLE 3 100 JLG Lift 3120895 Figure 3 57 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 153: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 101 Figure 3 58 EMR 2 Engine Plug Pin Identification...
Страница 154: ...SECTION 3 CHASSIS TURNTABLE 3 102 JLG Lift 3120895 Figure 3 59 EMR 2 Vehicle Plug Pin Identification...
Страница 155: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 103 Figure 3 60 EMR2 Fault Codes Sheet 1 of 5...
Страница 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3120895 Figure 3 61 EMR2 Fault Codes Sheet 2 of 5...
Страница 157: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 105 Figure 3 62 EMR2 Fault Codes Sheet 3 of 5...
Страница 158: ...SECTION 3 CHASSIS TURNTABLE 3 106 JLG Lift 3120895 Figure 3 63 EMR2 Fault Codes Sheet 4 of 5...
Страница 159: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 107 Figure 3 64 EMR2 Fault Codes Sheet 5 of 5...
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Страница 288: ...SECTION 4 BOOM PLATFORM 4 24 JLG Lift 3120895 Figure 4 12 Rotator Counterbalance Valve...
Страница 303: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 15 Figure 5 22 Main Valve...
Страница 313: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 25 Figure 5 25 Variable Displacement Hydraulic Pump...
Страница 318: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 2 JLG Lift 3120895 Figure 6 2 ADE Block Diagram...
Страница 322: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 6 JLG Lift 3120895 Figure 6 4 Control Module Location...
Страница 402: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 86 JLG Lift 3120895 NOTES...
Страница 413: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3120895 JLG Lift 7 11 Figure 7 13 Connector Installation...
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Страница 454: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 52 JLG Lift 3120895 Figure 7 56 Hydraulic Schematic Sheet 1 of 6...
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