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TROUBLE SHOOTING THE UI215GA (CONT.)

MOTOR DOES NOT MAKE THE DESIRED MOVE

See page

I f  the motor is not moving far enough

  I s  connector CN1 miswired?

  I s  connector CN2 not completely connected?

 Were not enough steps set?

  I s  the FULL/HALF step switch in the wrong position?

 A r e  the motor lead wires miswired?

 A r e  the motor lead wires too long?

  I s  the UI215GA set to the wrong operating mode?

 A r e  the RESET, S-STOP, A.H.O. or A.W.O. signals being input at the

wrong time?

  I s  the motor moving in the wrong direction?

  I s  the Run current set too low?

 What are the Data input signal's timing and voltage characteristics?

If the motor is making a whining noise while running

  I s  the load too large for the motor?

  I s  the starting speed too fast?

  I s  the acceleration rate too fast?

  I s  the running speed too fast?

If the DP-01 Data Pack is controlling the UI215GA

  I s  the SW CONTROL switch in the "OFF" position?

  I s  the correct data being set?

If an external controller is controlling the U1215GA

 A r e  the controllers output signals correct?

  I s  there miswiring between the controller and the UI215GA?

Is the U1215GA being controlled by both the DP-01 and an

external controller?

 A r e  the DP-01 and the external controller conflicting with each other?

  I s  the SW CONTROL switch in the correct position?

page 21
page 24
pages 14, 21, 28
page 8
page 7
page 7
pages 17, 18, 27

pages 8, 22, 23

page 22
page 10
page 35

pages 15, 25, 36, 37
pages 15, 21, 25, 28
pages 15, 22, 25, 28
pages 15, 22, 25, 28

pages 12, 26, 29
page 27

pages 12, 40
page 16

page 12
pages 12, 26, 29

MOTOR PRODUCES TOO MUCH ELECTRICAL NOISE

See page

 A r e  the signal wires twisted together in pairs?

 A r e  you using shielded cable?

 A r e  the data lines located near the input power lines?

 Can you enclose the UI215GA in an EMI protected case?

page 7
page 7
page 7

32

Содержание SUPER VEXTA DP-01

Страница 1: ...underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos I...

Страница 2: ...VEXTA OPERATOR S MANUAL MODELU1215GA INTELLIGENT STEP MOTOR DRIVER MODEL DP 01 DATA PACK O R I E N T A L O R I E N T A L MOTOR A r v I c 3 s T R 9 1 Manual Number M91UI215GA 3...

Страница 3: ...chanical dimensions 38 Specifications 40 Oriental Motor s reputation for award winning quality and cost effective products is well known among original equipment manufacturers Our Vexta and Super Vext...

Страница 4: ...mode Return to electrical home mode Continuous running mode Scan and Jog mode one step ata time With the use of a Programmable Controller the UI215GA can also execute a Hunt for mechanical home and o...

Страница 5: ...ofile Constant Running Speed Starting Speed Slope Accel T1 T 2 Slope t Decel Increasing D e c r e a s i n g Pulse P u l s e Frequency F r e q u e n c y Pulse C o n s t a n t Pulse F r e q u e n c y TD...

Страница 6: ...celeration Rate SW Control Wheninthe Off position this disablesthe CW CCW RESET S STOPandSTARTswitchesonthe DP 01 Thisallowsthesefunctionsto becontrolledexclusivelybyan externalcontroller CW CCW Direc...

Страница 7: ...nnector Case H o n d a Tsushin Kogyo Co Ltd Screw Driver for 1 p c External Controller Connector Case Strain Relief for 2 sets 6 pieces total External Controller Connector Mounting Bracket A 2 p c Fla...

Страница 8: ...2 5A total Therefore only the motors listed below are recommended for use with the UI215GA These motors are recommended due to their winding characteristics Theuse of any other motors with the UI215G...

Страница 9: ...hole drilling dimensions Rear and front Mounting Pattern 10 04 1 0 6 3 Side Mounting The UI215GA should be mounted to a metal surface in order to be properly heat sulked Please allow lin of freespaceb...

Страница 10: ...A YELLOW WHITE BLACK RED GREEN B L U E UI215GA YELLOW WHITE BLACK RED GREEN B L U E Yellow White Black VVhiteiOrang Recommendedwire termination Round or U shaped CONNECTING TO THE POWER SOURCE A power...

Страница 11: ...l holding torque is still required to hold the load when the motor is at rest e g motor is moving aweight against the force of a spring or gravity SETTING THE FULUHALF STEP FUNCTION SWITCH When the FU...

Страница 12: ...Current to the motor will not be shut off however If anoverheat alarm occurs review the application requirements to make sure that they are within the specifications of the UI215GA Drive duty cycle am...

Страница 13: ...st turn the ACD switch to the OFF posi tion andthe FULL HALF switch to the FULL position Then adjust the RUN potentiometer sothat the current measured is equal to double thephase current value of the...

Страница 14: ...peed Base Speed Stopped Run Current Stop Current P e r C e n 100 80 0 6 0 r U n 4 0 C U r 2 0 e n Intelligent Driver U1215GA POWER 0 READY 0 TIMING 0 ALARM 0 AC D Al LO FULL MIN ON ON HALF Run Potenti...

Страница 15: ...panel to the appropriate positions to achieve the desired motion An exter nal controller is not required in this configuration Seepage 24 for more details 3 Parallel Control Both the DP 01 Data Pack a...

Страница 16: ...celeration rate is setby using input lines 22and 23 The operating mode input lines are 24and 25 The START signal input line is pin 26 Pin 27 is the decelerate halt input line Pin 28 is the RESET signa...

Страница 17: ...ration Deceleration Rate 1 See Table 3 23 23 RATE 2 Input Acceleration Deceleration Rate 2 See Table 3 24 24 MODE1 Input Operating Mode 1 See Table 4 25 25 MODE 2 Input Operation Mode 2 See Table 4 26...

Страница 18: ...REEN Motor connection BLUE Motor connection AC 115V Power source 115VAC 10 60Hz Connect power to the terminal pair FG Frame ground The Speed Range is designated to be Low Speed when the switch is in t...

Страница 19: ...O P R E S E T C W C C W A L L W I N D I N G S O F F G R O U N D 2 3 3 0 R E A D Y 31 T I M I N G 3 2 BCD input lines for the l s digit Negative logic BCD input lines for the 10 s digit Negative logic...

Страница 20: ...en the UI215GA is in the electrical home position The inter nal counter isset to0when power is first applied to the UI215GA or when the RESET input line pin 28 is turned ON When the UI215GA is in the...

Страница 21: ...00 00 00 told to stop when the RESET signal is input pin 00 28 By connecting the S STOP pin 27 and 00 RESET pin 28 pins to a PLC the UI215GA can hunt for amechanical home position limit switch 00 00...

Страница 22: ...the UI215GA When the table activates the S STOP switch it will decelerate to the appropri atebase speed until it activates the HOMELS where it will come to a rest NOTE 1 After the table has been stopp...

Страница 23: ...logical AND of HOMELS and TIMING any dead band or slop in your switches will be eliminated A N D F U N C T I O N 2 HOMELS AND PHOTO SENSOR The mechanical home position can alsobesetmore accurately by...

Страница 24: ...run in the low speed range The examples to the right show pin 17 being ON or OFF The starting speed running speedand accel decel rate are all effected by which speed range is selected Refer to tables...

Страница 25: ...haft as viewed from the mounting flange end of the motor If pin 29 is OFF the motor will rotate CW If pin 29 is ON the motor will rotate CCW RESET The RESET input line pin 28 is used to immediately st...

Страница 26: ...pin 26 is used to begin the motor motion When the leading edge of the START signal is seen the microprocessor in the UI215GA will read all of the data input lines pins 1 to 30 on CN 1 and then calcula...

Страница 27: ...ting mode can be set by simply turning the dials or switches on the front panel of the DP 01 Data Pack If you plan to use a PLC or other type of exter nal controller please turn to page 13 for complet...

Страница 28: ...ion GREEN Motor connection BLUE Motor connection AC 115V Power source 115VAC 10 60Hz Connect power to the terminal pair FG Frame ground The starting speed or base speed is fixed at 50pps in the low sp...

Страница 29: ...DP 01 This allows these functions to becontrolled exclusively by an external controller CW CCW Direction of rotation Reset Stops motor motion andresetsthe internal counter to zero S Stop In the contin...

Страница 30: ...e motor nears the home position it will decelerateandstopwhenthehomeposition isreached The maximumnumber ofstepsfrom homethat the internal counter can return is 16 777 216 steps The speed at which the...

Страница 31: ...ffected by which speed range is selected Refer to tables 1 and 2 on page 25 for the exact speeds corresponding to each speed range SELECTING THE RUNNING SPEED There are16 different running speeds avai...

Страница 32: ...n is depressed When in mode 3 continuous running the motor will slow down to the appropriate basespeedand continue to run at that speed until the RESET button is depressed START The START push button...

Страница 33: ...all them at least 1 inch away from each other 4 It is recommended that the 4 screws supplied with the unit beused to install the unit The use of longer screws may cause damage to the unit Screws M3 0...

Страница 34: ...emperature over 130 C Is the duty cycle too high Is the ambient temperature too high Is the motor heat sinked well enough Is the Run current level set too high Is the Stop current level set too high H...

Страница 35: ...If the DP 01 Data Pack is controlling the UI215GA Is the SW CONTROL switch in the OFF position Is the correct data being set If an external controller is controlling the U1215GA Are the controllers o...

Страница 36: ...r a move with a preset length that utilizes the S STOP function Motion does not occur until the leading edge of a START signal is seen i 40 2ms or longer START S STOP READY H L L H L MAGNETIC BRAKE L...

Страница 37: ...he electrical home point For the U1215GA to return succesfully to the electrical home point the maximum distance from the electrical home point is 16 777 215 steps Timing for the Jog Mode Mode 2 This...

Страница 38: ...ning 0 2ms or longer START S STOP RESET READY MAGNETIC BRAKE H L H L H L L H L 0 2ms ms VR MOTION E I VS MOTOR p D 20ms 170ms At 70ms VR Running Speed VS Starting Speed Timing for the Data Inputs This...

Страница 39: ...r e n t 2 2 A With D 20 D a m p e r 00 01 60 40 20 0 1 1 S p e e d K p p s P H 2 6 8 2 1 B PX245 01 B A 10 0 0 1 0 1 1 S p e e d K p p s P H 2 6 6 0 1 B 10 1 0 F U L L S T E P H A L F S T E P To t a...

Страница 40: ...E P H A L F S T E P Total C u r r e n t 2 2 A With D 2 0 D a m p e r t s 1 0 NOTE Holding torque is reduced while the motor is stopped by the automatic current down ACD function fs No load self starti...

Страница 41: ...et 2 14DIA 03 5 Countersink 26DIA 06 6 Female Connector for CN1 PCA 36FES Honda Tsushln Kogyo Co Ltd Solder type 2 49 63 2 1L 3 2 M 2 metric size tap N r 1 doIt I 11 4 41 1 I 2 17 55 2 Case for Female...

Страница 42: ...Shalt Type 08 2 6LEAD 7 3 185 LONG MIN 161 2AWG24 L_ 1 65 42 I2216 4 3 1 t 1 PH26 Orype Unit inch mm e 5 25 r A 7 i _ _ e 8 1 1 6 _ T PI 9I 4 N bo 1 N L N r i 1 Double ShaftType 6 6 58_ LEADS A r56 4...

Страница 43: ...5 on connector CN1 Switch selectable override available Timing Signal Phase 0 output The step motor phase excitation sequence is repeated every four full steps eight half steps When the step motor is...

Страница 44: ...RANGE Pulse Speed Running Speed 16 levels 0 F for each speed range 32 total SPEED AcceVDecel Rate Acceleration Deceleration Rate 4 0 3 for each speed range 8total RATE SW Control Disables CW CCW RESET...

Страница 45: ...tructions for installation operation and maintenance and c The Products or Parts have not been subjected to misuse negligence accident or unauthorized repairs THE FOREGOING WARRANTY IS IN LIEU OF ANY...

Страница 46: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

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