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OPTIMUM

M A S C H I N E N - G E R M A N Y

21 / 10 / 2008

Page 2

Bench drill B16 H Vario ; Version 1.0.2

200

Table of contence

1 Safety

1.1

Safety warnings (warning notes) .................................................................................. 4
1.1.1

Classification of hazards ............................................................................... 4

1.2

Further ideograms ........................................................................................................ 5

1.3

Proper use .................................................................................................................... 6

1.4

Possible dangers caused by the bench drill. ................................................................ 6

1.5

Qualification of employees ........................................................................................... 7
1.5.1

Target group .................................................................................................. 7

1.5.2

Authorised persons ....................................................................................... 7

1.6

Safety devices .............................................................................................................. 8

1.7

Safety check ................................................................................................................. 9

1.8

EMERGENCY-STOP-BUTTON ................................................................................. 10

1.9

Drilling table ................................................................................................................ 10

1.10 Separating protective devices .................................................................................... 10

1.10.1

Protective cover of the belt pulleys .............................................................. 10

1.10.2

Drill chuck protection ................................................................................... 11

1.11 Personal protective equipment ................................................................................... 11
1.12 Safety during operation .............................................................................................. 12
1.13 Safety during maintenance ......................................................................................... 12

1.13.1

Switching-off and securing the bench drill ................................................... 12

1.14 Use of lifting equipments ............................................................................................ 13

1.14.1

Mechanical maintenance work .................................................................... 13

1.15 Accident report ........................................................................................................... 13
1.16 Electric ........................................................................................................................ 13

2 Technical Data

2.1

Power connection ....................................................................................................... 14

2.2

Drilling capacity .......................................................................................................... 14

2.3

Spindle holding fixture ................................................................................................ 14

2.4

Drilling machine table ................................................................................................. 14

2.5

Required space .......................................................................................................... 14

2.6

Speeds ....................................................................................................................... 14

2.7

Environmental conditions ........................................................................................... 15

2.8

Operating material ...................................................................................................... 15

2.9

Emissions ................................................................................................................... 15

2.10 Dimensions ................................................................................................................. 16

3 Assembly

3.1

Delivery volume .......................................................................................................... 17

3.2

Transport .................................................................................................................... 17

3.3

Storage ....................................................................................................................... 17

3.4

Installation and assembly ........................................................................................... 17
3.4.1

Assembly of stand and tripod ...................................................................... 17

3.4.2

Mounting the drilling machine table ............................................................. 18

3.4.3

Mounting the drill head ................................................................................ 19

3.5

Installation .................................................................................................................. 19
3.5.1

Fixing ........................................................................................................... 19

3.6

First use ...................................................................................................................... 20

4 Operation

4.1

Safety ......................................................................................................................... 21

Содержание B16 H Vario

Страница 1: ...OPTIMUM M A S C H I N E N G E R M A N Y 21 10 2008 Page 1 Bench drill B16 H Vario Version 1 0 2 2008 GB Bench drilling machine Operating Manual Version 1 0 2 Keep for future reference B16 H Vario...

Страница 2: ...tive equipment 11 1 12 Safety during operation 12 1 13 Safety during maintenance 12 1 13 1 Switching off and securing the bench drill 12 1 14 Use of lifting equipments 13 1 14 1 Mechanical maintenance...

Страница 3: ...ection and maintenance 32 6 3 Repair 34 7 Ersatzteile Spare parts 7 1 Ersatzteilzeichnung Explosion drawing 35 7 1 1 Bohrkopf Drilling head 35 7 1 2 Keilriemenscheiben Pulleys 35 7 1 3 S ule und Bohrt...

Страница 4: ...ose to the bench drill for further reference INFORMATION If you are not able to solve a problem using this manual please do not hesitate to contact us for further professional advice Optimum Maschinen...

Страница 5: ...advice and other important or useful infor mation and notes No dangerous or harmful consequences for people or objects In case of certain dangers we replace the ideogram by or general danger with a wa...

Страница 6: ...nen Germany GmbH will also expire the guarantee It is also part of proper use that the maximum values of the bench drill are complied with the operating manual is constantly observed inspection and ma...

Страница 7: ...rent activities on the machine operation maintenance and repair Vague and unclear assignment of responsibilities constitute a safety hazard Always disconnect the main plug of the bench drill This will...

Страница 8: ...on check dead circuit 1 6 Safety devices Operate the bench drill only with properly functioning safety devices Stop the bench drill immediately if there is a failure in the safety device or if it is n...

Страница 9: ...e markings on the bench drill are legible clean them if necessary are complete INFORMATION Use the following overview to organise the inspections General inspection Item Inspection OK Protective cover...

Страница 10: ...for clamping blocks WARNING Risk of injury due to parts flying off at high speed Securely fix the workpiece on the drilling table Img 1 2 Drilling table 1 10 Separating protective devices 1 10 1 Prote...

Страница 11: ...uipments is required Such as safety helmet protective glasses or face guard protective gloves safety shoes with steel caps ear protection Before starting work make sure that the prescribed personal pr...

Страница 12: ...or the prevention of accidents and safety in the workplace or other inspection authorities Inform the inspector of any danger or failure Stay at the machine until all rotating parts have come to a hal...

Страница 13: ...e the work has been completed such as covers safety indications and warning signs earth ground cables If you remove protection or safety devices refit them immediately after completing the work Check...

Страница 14: ...eel mm 13 Drill capacity in cast iron mm 16 throat mm 130 spindle sleeve lifting mm 65 2 3 Spindle holding fixture B16 H Vario Spindle holding fixture B16 2 4 Drilling machine table B16 H Vario dimens...

Страница 15: ...acoustic influence immission on the operator of the bench drill may exceed 85 dB A We recommend the use of soundproofing and ear protection Please note that the duration of the acoustic noise expose t...

Страница 16: ...Technical Data OPTIMUM M A S C H I N E N G E R M A N Y 21 10 2008 Page 16 Technical Data Bench drill B16 H Vario Version 1 0 2 2008 GB 2 10 Dimensions Img 2 1 B16 H Vario...

Страница 17: ...ension gear has sufficient load capacity and is in per fect condition Observe the rules for preventing accidents issued by your association for the prevention of occupational accidents and safety in t...

Страница 18: ...he tripod into the fixture Clamp it using the locking screw Fig 3 1 Assembly tripod 3 4 2 Mounting the drilling machine table Shift the drilling machine table on the tripod Clamp the drilling machine...

Страница 19: ...e WARNING The quality of the substructure and the kind of fixture of the machine stand to the sub structure has to assimilate the loads of the machine The substructure needs to be even Please check th...

Страница 20: ...and equipment may be endanged if the bench drill is first used by unexpert staff We do not take responsibility for damage caused by incorrect commissioning Qualification of employees on page 7 Power s...

Страница 21: ...installed and activated All malfunctions should be eliminated immediately Stop the machine immediately at an event of any malfunction in operation and make sure it cannot be started up accidentally o...

Страница 22: ...tting VARIO Push button ON The push button ON will start up the rotation of the drilling spindle Push button OFF The push button OFF switches off the rotation of the drilling spindle Main switch Inter...

Страница 23: ...not to exceed the maximum speed of the drill chuck when setting the spindle speed The drill chuck included in the delivery volume is only admitted to be operated at a maxi mum speed of 2 600 1 min Pl...

Страница 24: ...hes with the indicator Re tighten the locking screw Img 4 5 drill depth stop 4 7 Table height adjustment Before starting your work adjust the required table height Release the clamping screw on the dr...

Страница 25: ...rm jerk on the spindle seat Fig 4 7 Spindle seat Check or clean the conic seat on the spindle sleeve and in the quick action drill chuck 4 8 2 Quick action drill chuck The drill chuck consists of two...

Страница 26: ...e cooling agent is being collected Respect the environment when disposing any lubricants and cooling agents Follow the manufacturer s disposal instructions 4 10 Before starting the working process Bef...

Страница 27: ...getting caught Make sure to wear a well fitting work suit during drilling work Do not use gloves If necessary wear a hairnet CAUTION Danger of bumps by the levers on the star grip Do not release the s...

Страница 28: ...0 15 0 25 0 35 0 55 CuZn alloy brittle 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40...

Страница 29: ...2275 15 0 85 127 170 212 255 318 382 425 531 637 743 849 1062 1274 1699 2123 16 0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17 0 75 112 150 187 225 281 337 375 468 562 656 749...

Страница 30: ...tioned at an angle of 55 to the major cutting edge As a general rule of thumb it applies The pre drilling diameter is depending on the length of the chisel edge Recommended working steps for a drillin...

Страница 31: ...n ENVIRONMENTAL PROTECTION During work on the bit holder head make sure that collector vessels are used with sufficient capacity for the amount of liquid to be col lected liquid and oils are not split...

Страница 32: ...machine 6 1 1 Preparation WARNING Only carry out work on the machine if it has been unplugged from the mains power sup ply Position a warning sign 6 1 2 Restarting Before restarting run a safety check...

Страница 33: ...engine oil Lubricate the rack regularly with commercial grease e g fric tion bearing grease Img 6 2 B16 H Vario every six months V belts on the drilling head visual inspection Check whether the V belt...

Страница 34: ...ual Optimum Maschinen Germany GmbH does not take responsibility nor does it guarantee against damage and operating malfunctions resulting from failure to observe this operating manual For repairs only...

Страница 35: ...iebsanleitungen drilling_machines B16H_Vario B16HVario_parts B16HVario_parts fm 35 7 Ersatzteile Spare parts 7 1 Ersatzteilzeichnung Explosion drawing 7 1 1 Bohrkopf Drilling head Abb 7 1 Bohrkopf Dri...

Страница 36: ...230V 1 1 kW 0302021810 11 Schaftrizel mit Nabe Shank pinion 1 0302021811 12 Buchse verzahnte Welle Bushing toothed shaft 1 0302021812 13 F hrung verzahnte Welle Lead toothed shaft 1 0302021813 14 Spi...

Страница 37: ...d screw 2 GB 70 85 M5 x 20 55 Innensechskantschraube Socket head screw 1 GB 70 85 M6 x 20 56 Innensechskantschraube Socket head screw 7 GB 70 85 M6 x 12 57 Scheibe Washer 7 GB 97 1 85 6 58 Innensechsk...

Страница 38: ...Socket head screw 4 GB 70 85 M6 x 12 109 Scheibe Washer 4 GB 97 1 85 6 110 Scharnier Articulation 1 03020218110 110 1 Standfuss Base 1 030202181101 111 Geh use Steuerung Housing control boards 1 03020...

Страница 39: ...OPTIMUM M A S C H I N E N G E R M A N Y Ersatzteile Spare parts 21 10 08 X Betriebsanleitungen drilling_machines B16H_Vario B16HVario_parts B16HVario_parts fm 39 7 1 5 Schaltplan Wiring diagram...

Страница 40: ...to the work piece Bit running off centre or hoping Bit deformed spindle bearing worn out Bit badly secured Drill chuck defective Replace bit replace spindle bearing Secure the bit properly Replace the...

Страница 41: ...ck for fixed bearing conical roller bearing Reduce bit speed feed Working spindle rattling on rough piece surfaces Excessive slack in bearing Working spindle goes up and down Adjustment strip loose Ch...

Страница 42: ...make technical alternations without prior notice 9 2 Terminology Glossary Term Explanation drill drift to release the bit or the drill chuck from the drill spindle drill chuck drill holding fixture dr...

Страница 43: ...the installation requirements and conditions of use Atmospheric discharges overvoltage and lightning strokes as well as chemical influences The following items are as well not subject to the liabilit...

Страница 44: ...ideline 2002 95 EC 9 6 Product follow up We are required to perform a follow up service for our products which extends beyond shipment We would be grateful if you could send us the following informati...

Страница 45: ...16 H Vario relevant EU directives machine directives 98 37 EG Appendix II A EMV directive 89 336 EWG low voltage directive 73 23 EWG meets the provisions of the aforementioned directive including any...

Страница 46: ...7 Dimensions 16 Drill depth stop 24 E EC Declaration of Conformity 45 Electric 13 F First use 20 I Inspection 32 M Maintenance 32 Malfunctions 40 O Obligations Operator 7 User 8 Operating material 15...

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