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Version 1.4.3 - 2020-12-14

41

Originalbetriebsanleitung

BF16 Vario

DE | EN

BF16V_

part

s

.f

m

44

Passfeder

Key

2

4x12

042P4412

48

Säule

Column

1

0333811648

49

Skala Z-Achse

Scale Z-axis

1

0333811649

50

Kegelstift

Tapered pin

1

A5x25

51

Innensechskantschraube

Hexagon socket screw

12

M6x16

52

Lagerbock X-Achse

Bearing block x-axis

1

0333811652

53

Dichtung

Seal

2

54

Frästisch

Milling table

1

0333811654

56

Lagerbock X-Achse

Bearing block x-axis

1

0333811656

57

Griff inkl. Schraube

Handle incl. Screw

3

M8x63

0333811657

58

Handrad

Handwheel

1

0333811658

59

Skalenring

Scale ring

3

0333811659

59-2

Skala

Scale

1

60

Lager

Bearing

5

51100

04051100

61

Innensechskantschraube

Hexagon socket screw

2

M6x10

62

Hülse

Bushing

2

63

Nutenstein

Sliding block

1

0333811663

64

Skala X-Achse

Scale X-axis

1

0333811664

65

Spindel X-Achse inkl. Spindelmutter

Spindle X-axis incl. Spindel nut

1

0333811665

67

Innensechskantschraube

Hexagon socket screw

4

M4x20

67-1

Gewindestift

Grub screw

2

ISO 4028/M4x12

68

Kreuztischführung

Guide cross table

1

0333811668

69

Anschlag Endlage X-Achse

Limit stop x-axis

1

0333811669

70

Leiste

Gib

1

0333811670

71

Spindelmutter Y-Achse

Spindle nut Y-axis

1

0333811671

72

Leiste

Gib

1

0333811670

73

Innensechskantschraube

Hexagon socket screw

2

M6x25

74

Lagerbock

Bearing block

1

0333811674

75

Spindel Y-Achse

Spindle Y-axis

1

0333811675

76

Maschinenfuss

Machine base

1

0333811676

77

Innensechskantschraube

Hexagon socket screw

4

M12x90

78

Buchse

Bushing

1

79

Anzugsstange

Screw rod

1

03338120114

201

Positionsscheibe

Position disc

1

03338116201

202

Buchse

Bushing

1

03338116202

203

Zugfeder

Tension spring

1

2.5x28x110-3

03338116203

204

Sicherungsgring

Circlip

1

45

03338116204

205

Kugellager

Ball bearing

1

6209-2RZ

0406209

206

Zahnrad

Gear

1

Z60/Z80

03338116206

207

Kugellager

Ball bearing

1

7007AC

04032005

208

Sicherungsgring

Circlip

1

15

042SR15I

209

Zahnrad

Gear

1

(Z46)

03338120209

210

Sicherungsgring

Circlip

2

32

042SR32I

211

Kugellager

Ball bearing

2

6002-2RZ

0406002R

212

Zahnrad

Gear

1

(Z42/Z62)

03338120212

213

Antriebswelle

Shaft

1

03338120213

214

Passfeder

Key

1

5x50

042P5550

215

Passfeder

Key

1

C5x12

042P5512

216

Schaltgabel

Gearshift fork

1

03338116216

217

Arm Schaltgabel

Arm gearshift fork

1

218

Schraube

Screw

1

M5x8

219

Abdeckkappe

Cap cover

1

03338120219

220

Motorhaube

Motor cover

1

03338116220

221

Motor

Motor

1

03338116221

Содержание 3338116

Страница 1: ...GB Operating manual Version 1 4 3 Bohr Fr smaschine 3338116...

Страница 2: ...achine 13 1 14 Using lifting equipment 13 1 15 Signs on the drilling milling machine 14 1 16 Electronics 14 2 Technical data 2 1 Electrical connection 15 2 2 Drilling milling capacity 15 2 3 Spindle s...

Страница 3: ...1 Ersatzteilbestellung Ordering spare parts 33 6 2 Hotline Ersatzteile Spare parts Hotline 33 6 3 Service Hotline 33 6 4 Elektrische Ersatzteile Electrical spare parts 33 6 5 Schaltplan Wiring diagram...

Страница 4: ...e paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual ca...

Страница 5: ...labels on the drilling milling machine Always keep this documentation close to the drilling milling machine INFORMATION If you are unable to solve a problem using these operating instructions please c...

Страница 6: ...aff or can lead to death CAUTION Danger or unsafe procedure that might cause injury to people or damage to property ATTENTION Situation that could cause damage to the drilling milling machine and prod...

Страница 7: ...any operation which is not in accor dance with the intended use We expressly point out that the guarantee or CE conformity will expire due to any constructive technical or procedural changes which had...

Страница 8: ...Maschinen Germany GmbH CAUTION The workpiece is always to be fixed by a machine vice jaw chuck or by another appropriate clamping tool such as for the clamping claws WARNING Risk of injury caused by...

Страница 9: ...r unsuitable maintenance INFORMATION Everyone involved in the assembly commissioning operation and maintenance must be duly qualified strictly follow these operating instructions Always disconnect the...

Страница 10: ...measures during operation CAUTION Risk due to inhaling of health hazardous dusts and mist Dependent on the material which need to be processed and the used auxiliaries dusts and mist may be caused whi...

Страница 11: ...lled but not to remove them completely Always work carefully and observe the limit values of your chipping process 1 9 1 EMERGENCY STOP button The EMERGENCY STOP push button switches off the drilling...

Страница 12: ...ation after every maintenance and repair work 1 11 Personnel protective equipment For some works you need personnel protective equipment as protective equipment Protect your face and eyes Wear a safet...

Страница 13: ...because you are taking medication Stay on the drilling milling machine until the working spindle has come to a complete stand still Use the prescribed personnel protective equipment Make sure to wear...

Страница 14: ...F16V_GB_1 fm Never walk under suspended loads 1 15 Signs on the drilling milling machine Abb 1 4 BF16 Vario 1 16 Electronics INFORMATION Have the machine and or the electric equipment checked regularl...

Страница 15: ...ity in steel mm max 16 Milling capacity end mill mm max 20 Milling capacity milling head mm max 63mm Throat mm 175 2 3 Spindle seat Spindle seat MT 2 M10 Spindle sleeve stroke mm 50 mm 2 4 Drill Mill...

Страница 16: ...egree of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if further precaution measures are required or not The following factors influenc...

Страница 17: ...17 Translation of original instruction BF16V EN BF16V_GB_2 fm 2 12 Installation plan BF 16V Abb 2 1 Installation plan BF 16V A A A A 205 220 280 12 60 160 795 747 170 466 141 400 504 268 10 120 375 1...

Страница 18: ...Version 1 4 3 2020 12 14 18 Translation of original instruction BF16V EN BF16V_GB_2 fm 2 13 Installation plan of optional substructure Abb 2 2 Installation plan substructure 3353003 A A A A 942 1596 5...

Страница 19: ...fficiently dimen sioned industrial truck to the installation site 3 1 1 General risks during internal transport CAUTION DANGER OF TIPPING The device may be lifted unsecured by a maximum of 2cm Employe...

Страница 20: ...o make sure that the floor has sufficient load bearing capacity and is level The substructure must be prepared in a way that possibly used coolant cannot penetrate into the floor Any parts sticking ou...

Страница 21: ...chuck which were delivered with the machine or which are offered as optional equipment by OPTIMUM Only use tool holders in the intended admissible speed range It is only allowed to modify tool holdin...

Страница 22: ...on page 31 Check if all spindles are running smoothly Connect the electrical supply cable safety plug with earthing 3 4 3 Warming up the machine ATTENTION If the drilling milling machine and in partic...

Страница 23: ...ation Pos Designation 1 Cover of draw in rod 2 Control panel 3 Clamping lever for spindle sleeve 4 Drill chuck protection 5 Crank for height adjustment of the drill mill head 6 Selector switch for red...

Страница 24: ...The mill head is equipped with an MT 2 seat and a draw in rod M10 ATTENTION When installing a cold morse taper into a heated up machine those MT seats tend to shrink on the morse taper contrary to th...

Страница 25: ...s performed simply and rapidly and it is not necessary to disassemble the complete tool The work spindle is equipped with a surface for the hold up with a fork wrench to unfasten the swivel nut of the...

Страница 26: ...or a table reference book e g Tabellenbuch Metall Europa Lehrmittel ISBN 3808517220 The required speed is calculated as follows n speed in min 1 revolutions per minute V cutting speed in m min meter...

Страница 27: ...ter mm form cutters Steel 15 24 m min Grey cast iron 10 20 m min Al alloy cured 150 250 m min Speed min 1 4 1194 1911 796 1592 11900 19000 5 955 1529 637 1274 9550 15900 6 796 1274 531 1062 7900 13200...

Страница 28: ...tool will move into the material Conventional milling is always to be preferred over synchronous milling Only with recirculating ball screws can the use of synchronous milling be undertaken sensibly T...

Страница 29: ...is swivelled to the left or to the right for machining purposes Fig 4 5 BF 16V 4 10 Clamping lever The drilling milling machine is equipped with clamping levers and clamping screws for the respective...

Страница 30: ...so be in good order and condition 5 1 Safety WARNING The consequences of incorrect maintenance and repair work may include very serious injury to personnel working on the drilling milling machine dama...

Страница 31: ...ys Every week Cross table Oiling Oil all bare steel surfaces Use an acid free oil e g weapon oil or motor oil as required Spindle nuts Readjusting An extended clearance in the spindles of the cross ta...

Страница 32: ...Maschinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt Germany can provide a customer service technician however the request for a customer service techni cian can only be made via your specialist...

Страница 33: ...e article no is located in the spare parts list Die Seriennummer befindet sich am Typschild The serial no is on the rating plate 6 2 Hotline Ersatzteile Spare parts Hotline 49 0 951 96555 118 ersatzte...

Страница 34: ...skopf Milling head 201 202 203 204 205 206 207 232 276 208 209 210 211 212 216 217 218 224 226 215 214 213 211 210 221 231 230 229 228 236 237 219 220 222 223 239 240 266 275 274 240 273 272 270 269...

Страница 35: ...n 1 4 3 2020 12 14 35 Originalbetriebsanleitung BF16 Vario DE EN BF16V_parts fm B S ule Column Abb 6 2 S ule Column 57 1 57 25 39 38 59 1 26 26 1 29 30 26 67 1 28 19 19 24 22 23 48 49 17 7 278 34 5 33...

Страница 36: ...BF16 Vario DE EN BF16V_parts fm C Kreuztisch Cross table Abb 6 3 Kreuztisch Cross table 51 52 61 62 63 276 64 67 66 65 44 60 50 56 51 38 60 59 39 277 40 57 57 1 57 1 57 39 38 40 277 59 60 51 74 60 75...

Страница 37: ...etriebsanleitung BF16 Vario DE EN BF16V_parts fm D Fr sfutterschutz Milling chuck protection Abb 6 4 Fr sfutterschutz Milling chuck protection E Fr sfutterschutz Milling chuck protection Abb 6 5 Fr sf...

Страница 38: ...imum maschinen de 1 100 1500 min 1 200 3000 min Master Labels H L Optimum Maschinen Germany GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt 333 8116 60 kg 500 W 230 V 50 Hz BF 16 Vario 3000 U min 20 N...

Страница 39: ...Version 1 4 3 2020 12 14 39 Originalbetriebsanleitung BF16 Vario DE EN BF16V_parts fm 6 7 Schaltplan Wiring diagram H Abb 6 8 Schaltplan Wiring diagram...

Страница 40: ...sst ck Guide piece 1 0333811613 14 Messingstift Brass pin 5 0333811614 15 Klemmhebel Clamping lever 3 DM6x16 0333812015 16 Schlitzkopfschraube Slotted haed screw 1 0333811616 17 Leiste Gib 1 033381161...

Страница 41: ...1 0333811669 70 Leiste Gib 1 0333811670 71 Spindelmutter Y Achse Spindle nut Y axis 1 0333811671 72 Leiste Gib 1 0333811670 73 Innensechskantschraube Hexagon socket screw 2 M6x25 74 Lagerbock Bearing...

Страница 42: ...aube Hexagon socket screw 1 DIN 4762 M5x12 255 Griffhebel Handle lever 1 03338116255 257 Nabe Hub 1 03338116257 258 Skalenring Scale ring 1 03338116258 260 Innensechskantschraube Hexagon socket screw...

Страница 43: ...ce 1 Fr sfutterschutz kpl Milling chuck protection cpl 1 03338116301cpl Zubeh r kplt Accessory box cplt 1 0333811600 Pinole kpl Pinole cpl 1 03338116249cpl 311 Platte Plate 1 03338116311 312 Netzfilte...

Страница 44: ...urfaces well Keep surfaces free of grease Use Morse taper MT 2 M10 It is not possible to push out the taper Taper is shrinked on the Morse taper Let the machine run at highest speed for two minutes in...

Страница 45: ...led or machined Draw in rod Threaded rod to fix the taper mandrel in the spindle sleeve drill chuck Drill bit chuck Collet chuck Holder for end mill Drill Mill head Upper part of the drilling milling...

Страница 46: ...claims Using the product beyond the technical options and proper use in particular due to overstraining of the machine Any defects arising by one s own fault due to faulty operations or if the operat...

Страница 47: ...dispose of them according to the guidelines established by your city council municipality or by the corresponding waste management enterprise 8 6 1 Decommissioning CAUTION Used devices need to be dec...

Страница 48: ...he treatment of the material 8 6 4 Disposal of electrical and electronic components Please make sure that the electrical components are disposed of professionally and according to the legal regulation...

Страница 49: ...e environment and the health of your fellow men The environment and the health are endangered by incorrect dis posal Recycling of material will help to reduce the consumption of raw materials Your Dis...

Страница 50: ...nes Part 1 General requirements EN 13849 1 2015 Safety of machinery Safety related parts of controls Part 1 General design principles EN 13849 2 2012 Safety of machinery Safety related parts of contro...

Страница 51: ...13 Load suspension point 20 M Malfunctions 44 Milling chuck protection 12 Misuse 8 O Obligations User 10 P Power supply 21 Protective cover 11 Q Qualification of the user 9 S Scope of delivery 20 Ser...

Страница 52: ...F 16V Zubeh r OPTImill Zubeh r Ihr Ersatzteil nicht in den Listen Direkt zum Formular Download Tragen sie Ihr Maschinenmodell samt Bauteil und Artikelnr ein und wir unterbreiten Ihnen ein Angebot Allg...

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