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D41G

27

Set-up and Maintenance/Disassembly and Disposal

Set-up and Maintenance

Functional testing

The safety function of the safety components must be tested. The following conditions must be previously checked and met:

1.

Fitting of the Switch and the actuator

2.

Check the integrity of the cable entry and connections

3.

Check the switch enclosure for damage

Maintenance

Maintenance frequency
SIL3 / PLe at least once a month
SIL2 / PLd at least once a year

(Daily inspection)

• For each guard door, check that the machine stops when the guard door opens. (Inspection every 6 months)

1.

Check for tight installation of the safety door switch and the actuator.

2.

Check maximum axial offset of the safety door switch and the actuator.

3.

Remove particles of dust and soiling

4.

Check cable entry and connections

Disassembly and Disposal

Disassembly

The product must be disassembled in a de-energized condition only.

Disposal

The product must be disposed of in an appropriate manner in accordance with the national prescriptions and legislations.

Содержание D41G

Страница 1: ...efer to your OMRON website The actuator is sold separately Entering hazardous area maintenance Exiting hazardous area emergency exit Actuator with integrated emergency exit unit D41G A2 E1 The actuato...

Страница 2: ...k Mechanical lock Solenoid release G Power to lock Solenoid lock Mechanical release 6 Connection method N2 M12 Connector T1 Screw terminal Conduit outlet M20 D41G A 2 1 1 Model G Guard Lock For Gate 2...

Страница 3: ...Teaching is repeatable Only guard monitoring Screw terminal D41G 2ZDG T1 M12 Connector D41G 2ZDG N2 Guard monitoring AND lock monitoring Screw terminal D41G 2YDG T1 M12 Connector D41G 2YDG N2 Actuator...

Страница 4: ...ds EN ISO 13849 1 PL e Category 4 EN 60947 5 3 EN 300 330 IEC 61508 EN 62061 EN ISO 14119 UL Certification UL508 CAN CSA C22 2 No 14 Regions where D41G can be used The product can be used in Japan the...

Страница 5: ...nput 2 mA 24 V typical Accepted test pulse duration on input signal 1 0 ms max Test pulse interval 100 ms min Safety output OSSD Switching element PNP type short circuit proof Utilization category DC...

Страница 6: ...operations min Material Fiberglass reinforced thermoplastic self digestion enclosure Weight Unit 510 g Packaged 600 g Environmental Ambient operating temperature 10 to 55 C Ambient operating humidity...

Страница 7: ...causing the loss of the safety function which is detected by the test 5 If multiple safety door switches are involved in the same safety function the PFH values of the individual components must be ad...

Страница 8: ...ease flap Cover screw A Terminal block type A Manual release flap LED indications Switch D41G D T1 D41G D N2 J Door handle red Actuator Inside Outside Door handle silver Switch Door handle K H A SZ A...

Страница 9: ...D41G 9 Emergency release tab Switch flange D41G A1 Actuator D41G A1 E0 Release direction Actuator D41G A1 D41G A1 E0...

Страница 10: ...Safety input 2 6 PINK Y2 Safety output 2 7 BLUE IN Solenoid control 8 RED X X 40 The cable entry is realized by a metric M20 gland This gland must be measured by the user so that it is suitable for th...

Страница 11: ...fety controller or safety relay unit the controller must have a dual channel monitoring time of at least 100 ms and the accepted test pulse duration of at least 1 ms Also the cross wire short monitori...

Страница 12: ...inal User s Manual Refer to the Dual Channel Evaluation in No Z400 Example Set discrepancy time to 0 disabled or 100 ms or more G9SP series Safety Controller User s Manual Refer to the Dual Channel Ev...

Страница 13: ...f the manual release cover A refer to image Dimensions on page 17 the triangular key must be turned clockwise to bring the blocking bolt in unlocking condition The normal locking function is only rest...

Страница 14: ...e activated code is definitively saved For ordering suffix D41G 1 the executed allocation of safety interlock and actuator is irreversible When the above procedure is attempted with a D41G 1 which alr...

Страница 15: ...of operating states or control functions e g in a PLC The auxiliary output is not a safety related output Behavior of the diagnostic output Example power to unlock version Input signal magnet control...

Страница 16: ...ty door switch D41G The guard door cannot be locked from inside On accessible protective equipment the lockout tag prevents persons from being inadvertently being trapped When entering the hazardous a...

Страница 17: ...nit mm Switches Power Fault Status A 38 13 3 89 5 6 5 32 5 3 3 220 155 5 7 5 40 M20x1 5 A Manual release B Active RFID area 20 1 50 50 B Terminal block type Conduit outlet M12 M12 15 5 Connector type...

Страница 18: ...A2R E1 for a right door is reversed Mounting outside Safety door switch D41G with actuator unit mounted outside the hazardous area Interior view Emergency exit unit E1 Outside Inside ex D41G A2L E1T F...

Страница 19: ...ion of the D41G A1R E0 for a right door is reversed 20 15 10 115 50 39 45 44 40 D41G A1 For light door 20 115 39 44 40 5 5 19 14 10 45 1 5 15 50 D41G A1 E0 For light door 40 11 5 115 93 40 7 5 155 5 2...

Страница 20: ...safety door switches as well as other systems with same frequency 125 kHz 100 mm D41G A2 Admissible mounting set up Inadmissible mounting set up Mounting play between safety door switch and actuator...

Страница 21: ...actuator unit D41G A2 as shown 5 Fit the actuator unit to the doorpost by means of the spacer F 7 5 mm To be observed Actuator unit completely retracted Distance between safety door switch and actuato...

Страница 22: ...are correctly secured 12 Insert square rod H in the backside of the actuator To be observed For mounting outside Insert chamfer of square into emergency exit or insert cut side of square into actuato...

Страница 23: ...strong vibrations please observe a proper securing of the screws 3 Fit the actuator to the doorpost To be observed Actuator with emergency exit emergency release tab D41G A1 E0 may only be installed c...

Страница 24: ...ue to fault 2 Refer to flash code 3 Refer to Teaching Table 2 Error messages flash codes red diagnostic LED System condition Solenoid control IN LED Safety outputs Y1 Y2 Auxiliary output OUT Power to...

Страница 25: ...the product or use a warning measures or an indicator showing the controlled system is locked to avid overloading the holding force in lock mode Failure to do so may result in serious injury or death...

Страница 26: ...oss of the safety function 18 Do not use the product in the water or continuous water exposure environment Doing so may cause water to leak into the product The degree of protection does not guarantee...

Страница 27: ...e a month SIL2 PLd at least once a year Daily inspection For each guard door check that the machine stops when the guard door opens Inspection every 6 months 1 Check for tight installation of the safe...

Страница 28: ...MEMO 28...

Страница 29: ...CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Pr...

Страница 30: ...ECOLAB certified Identical mounting for left and right hinged doors Features Refer to Safety Precautions on page18 Large actuator tolerances Actuator tolerance in longitudinal direction 3 5 mm latera...

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