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O.M.I.S.A. Srl 

 6160/LI - Use and Maintenance Instruction Manual - Version 1/2016 

7/22 

4.SAFETY INSTRUCTIONS 
 

DANGER!  Read  all  these  instructions  before  using  the  device.  Follow  carefully  the 
indications  in  order  to  avoid  personal  injuries,  damages  to  the  machine  and  mistakes 
during  welding  operation.  The  equipment  should  be  used  by  qualified  personnel  and 
should not remain unguarded. 

 
O.M.I.S.A. Srl cannot anticipate every possible situation that might involve a potential hazard.  
Warnings in this manual and in the machine are therefore not all inclusive.  
 

4.1 WORK STATION 

 ENVIRONMENTAL CONDITION 

 
The use of any mechanical and electrical device, require the observance of some basic rules: 

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Keep clean the work station and the equipment. 

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Do  not  use  the  machine  with  inflammable  liquids  or  gases,  chemical  or  corrosive  agents 
nearby. 

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Always take care during the use of the machine. 

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The machine must be used by qualified personnel and should be not left unattended. 

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Take care of feeding cables of the thermoplate and electric planing tool, do not knot or crush 
them and do not twist them around equipment. 

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Avoid use of extension as much as possible. 

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Make sure that the used electric panel comply with the electrical features of the thermoplate 
and electric planing tool that it is equipped of grounded wire 

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Never  grasp  the  electric  planing  tool  blades  and  neither  sharpen  them;  this  operation  will 
cause a bad electric planning tool working because the blades would go inevitably undersize. 

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Always  wear  proper  clothes:  long  trousers,  long  sleeved  racket,  anti-warm  and  anti-cuts 
safety gloves for maintenance operation and safety shoes, helmet if used in building places. 

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Do not wear scarf, necklace, rings or any other object that could get entangled. 

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Do  not  leave  the  machine  exposed  to  atmospheric  agents.  Do  not  use  the  machine  with 
unfavorable condition (snow, fog, rain, high wetness rate, etc.) 

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Respect  safety  working  regulations  in  force  in  every  country  you  are  going  to  use  the 
machine 

 
This  welding  machine  was  designed  and  manufactured  complying  with  the  European  Standard  in 
force. 
 

The use of a 6160/Li machine requires the observance of some specific rules: 

 
During operations stay a safe distance away from the machine.  
Do not stand or reach in the machine. Keep other people away from the work area. 

 

During  operations  pay  attention  handling  to  the  thermoelement,  it  can  reach  300°C!  We 
highly recommend storing it in the designed steel box immediately after use. 

 

During operations pay attention handling to the planing tool, it is very sharp!  
We highly recommend storing it in the designed steel box immediately after use. 
Never touch and sharpen the blades of the planing tool, this operation would cause a bad 
working of the electric planing tool as the blades would go inevitably undersize. 

This welding machine has been designed and manufactured according to the European regulation in 
force and to the specific rules relevant to the butt welding machines for making butt welding joint of 
pipes  and/or  fittings  in  polyethylene  (PE)  for  combustible  gas,  water  and  other  pressure  fluids 
transportation. 

Содержание 6160/LI

Страница 1: ...t welding machine to weld pipes and fittings in thermoplastic material suitable for sewer pipelines LI 6160 LI Version1 2016 O M I S A S r l Via Verga 9 11 20845 Sovico MB ITALY Tel 39 039 2323028 Fax...

Страница 2: ...lity of our product Inside you will find all the necessary information and warnings for a safe and proper use We want to advise you to read it before proceeding with the operations We are sure that it...

Страница 3: ...NDITION 7 5 CARE AND MAINTENANCE 8 6 PROPER USAGE 8 7 INCONVENIENCES AND SOLUTIONS 8 8 DISPOSAL 8 9 WELDING SETTING 9 10 WELDING OPERATION 10 TECHNICAL DRAWING AND LIST OF SPARE PARTS 11 CONFORMITY DE...

Страница 4: ...ts chromed and adjusted anchored to two shoulders which can be fixed to the work bench frame On the back side of the machine the extractable thermoelement support and planing tool slide on a chromed a...

Страница 5: ...45 and 60 Clamps are 7 5 rotable and it IS enough without removing the screws A to unscrew the clamp group up to the end of the buttonhole positioned on the clamp support B Do the same operation on th...

Страница 6: ...nform the transport company about further occurred damages 3 TECHNICAL FEATURES 6160 LI Welding capacity 40 160 mm Pipe and fitting material PEand other thermoplastic materials Dimensions weight basic...

Страница 7: ...lades would go inevitably undersize Always wear proper clothes long trousers long sleeved racket anti warm and anti cuts safety gloves for maintenance operation and safety shoes helmet if used in buil...

Страница 8: ...e was designed for welding pipes and or fittings in thermoplastic material so it should be NOT used for jointing other materials 7 INCONVENIENCES AND SOLUTIONS INCONVENIENCE SOLUTIONS The electric pla...

Страница 9: ...s much as possible but if they are needed use only the ones complied with safety rules in force checking that cables section is suitable to absorbed power by the planing tool The electric planing tool...

Страница 10: ...ing stage as it is very important in order to get a good final welding During this stage due to safety reasons it is needed to keep a hand on the movement hand wheel of the mobile carriage and the oth...

Страница 11: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 11 22 TECHNICAL DRAWINGS AND LIST OF SPARE PARTS...

Страница 12: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 12 22...

Страница 13: ...rt rotating HWT 0A 0018 2 44 Rod movement hand wheel 160LI 0A 0053 3 14 Support rotating HWT 0A 0017 2 45 Knob GAN 110PB 0004 3 15 Pipe support 160 2 46 UNI 5927 M8x8 screw V 5927 8x8 1 16 UNI 5931 M6...

Страница 14: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 14 22...

Страница 15: ...1 5 UNI 5739 M10x20 screw V 5739 10x20 1 6 Bearing CUSC 6200 2Z 1 7 UNI 6592 M10 washer RON 6592 10 1 8 UNI 5927 M6x6 screw V 5927 6x6 2 9 Polywelder block knob 125PB 0A 0027 1 10 UNI 5931 M6x16 scre...

Страница 16: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 16 22...

Страница 17: ...ow by balls coupling HWT 0B 0004 2 9 UNI 5923 M8x12 screw V 5923 8x12 1 10 M16x1 5 gland cable PRC S 16N 1 11 UNI 5739 M10x20 screw V 5739 10x20 1 12 Bearing CUSC 6200 2Z 1 13 UNI 6592 M10 washer RON...

Страница 18: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 18 22...

Страница 19: ...60 0008 4 10 Revolving plug for half ring locking GAN 160 0008 4 11 Right lower half jaw GAN HWTDX 0001 1 11 Left lower half jaw GAN HWTSX 0001 1 12 Screw rivet GAN 160 0003 1 12 Screw rivet GAN 160 0...

Страница 20: ...That the welding machine Manufactured and sold by our company in compliance with EN 60335 1 EN60335 2 45 EN 60204 1 CEI 44 5 EN 60204 1 CEI 44 6 2004 108 CE 2006 95 CE EN 55014 EN 61000 3 2 EN 61000...

Страница 21: ...e use longevity and wear of the product Not authorized people and third partytampering if not authorized by us in writing Damages for transport or circumstances that don t come from manufacture vices...

Страница 22: ...O M I S A S r l Via Verga 9 11 20845 Sovico MB ITALY Tel 39 039 2323028 Fax 39 039 2018579 info omisa it www omisa it...

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