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O.M.I.S.A. Srl 

 6160/LI - Use and Maintenance Instruction Manual - Version 1/2016 

10/22 

10. WELDING OPERATION 

 
Insert the pipe and/or fittings to be welded and make sure that they are properly clamped into the 
jaws. 
Leave  enough  space  to  put  the  electric  planing  tool  and  thermoplate  between  then.  The  locking 
efficacy is regulated by the adjustment of the brass pawl which is 

positioned on the clamp’s upper 

part. 
 
Remember that clamps on the fixed carriages can be perpendicularly translated to the sliding axis of 
the mobile carriage of some millimeters. Then it should be properly locked again. In this way it can be 
avoid furthe

r alignment “mistakes” between the parts to be welded. 

 

 
Before starting with the real welding stage, face pipes and/or fittings. 
Place the electric planing tool between the two parts which have to be joined, using EXCLUSIVELY its 
handle (picture 1, part C) and never through the turning plates. The handle, in fact, is equipped with 
a safety switch which prevent any accidental starting of the electrical motor. Then, lock the planing 
tool using the security hanger (picture 1, part D). 
 
Always be careful during the facing stage, as it is very important in order to get a good final welding.  
 

During this stage, due to safety reasons, it is needed to keep a hand on the movement hand-wheel 
of the mobile carriage, and the other one on the control handle of the planing tool (picture 1, part 
C) after locking the lever and established a light planing pressure of about 80N. 

 
The facing process is finished and correct only when the result of the operation is a continuous chip 
with the same thickness of the pipe and/or fitting on both elements to weld. 
 
At  this  point,  bring  the  electric  planing  tool  back  to  its  initial  position  and  place  the  thermoplate 
between the two parts to weld.  
 
The heating stage starts when the two parts get in touch with the thermoelement surface.  This stage 
ends when the bead and the foreseen time are reached. 
 
Then,  bring  the  thermoelement  back  to  its  position  as  fast  as  possible  and  join  the  two  heated 
surfaces. 
 
Operating on the movement hand-wheel, get the heated end parts in touch to each other.  
Reach the required pressure and lock the spring-loaded rack-pinion device acting on the lever 
Keep  the  two  pipe  ends  in  touch  for  the  required  time  in  order  to  allow  a  complete  and  gradual 
cooling to obtain a correct welding. 
 
It is very important, at this stage, that the welded parts do not suffer any kind of mechanical stress.  
 

 

Содержание 6160/LI

Страница 1: ...t welding machine to weld pipes and fittings in thermoplastic material suitable for sewer pipelines LI 6160 LI Version1 2016 O M I S A S r l Via Verga 9 11 20845 Sovico MB ITALY Tel 39 039 2323028 Fax...

Страница 2: ...lity of our product Inside you will find all the necessary information and warnings for a safe and proper use We want to advise you to read it before proceeding with the operations We are sure that it...

Страница 3: ...NDITION 7 5 CARE AND MAINTENANCE 8 6 PROPER USAGE 8 7 INCONVENIENCES AND SOLUTIONS 8 8 DISPOSAL 8 9 WELDING SETTING 9 10 WELDING OPERATION 10 TECHNICAL DRAWING AND LIST OF SPARE PARTS 11 CONFORMITY DE...

Страница 4: ...ts chromed and adjusted anchored to two shoulders which can be fixed to the work bench frame On the back side of the machine the extractable thermoelement support and planing tool slide on a chromed a...

Страница 5: ...45 and 60 Clamps are 7 5 rotable and it IS enough without removing the screws A to unscrew the clamp group up to the end of the buttonhole positioned on the clamp support B Do the same operation on th...

Страница 6: ...nform the transport company about further occurred damages 3 TECHNICAL FEATURES 6160 LI Welding capacity 40 160 mm Pipe and fitting material PEand other thermoplastic materials Dimensions weight basic...

Страница 7: ...lades would go inevitably undersize Always wear proper clothes long trousers long sleeved racket anti warm and anti cuts safety gloves for maintenance operation and safety shoes helmet if used in buil...

Страница 8: ...e was designed for welding pipes and or fittings in thermoplastic material so it should be NOT used for jointing other materials 7 INCONVENIENCES AND SOLUTIONS INCONVENIENCE SOLUTIONS The electric pla...

Страница 9: ...s much as possible but if they are needed use only the ones complied with safety rules in force checking that cables section is suitable to absorbed power by the planing tool The electric planing tool...

Страница 10: ...ing stage as it is very important in order to get a good final welding During this stage due to safety reasons it is needed to keep a hand on the movement hand wheel of the mobile carriage and the oth...

Страница 11: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 11 22 TECHNICAL DRAWINGS AND LIST OF SPARE PARTS...

Страница 12: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 12 22...

Страница 13: ...rt rotating HWT 0A 0018 2 44 Rod movement hand wheel 160LI 0A 0053 3 14 Support rotating HWT 0A 0017 2 45 Knob GAN 110PB 0004 3 15 Pipe support 160 2 46 UNI 5927 M8x8 screw V 5927 8x8 1 16 UNI 5931 M6...

Страница 14: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 14 22...

Страница 15: ...1 5 UNI 5739 M10x20 screw V 5739 10x20 1 6 Bearing CUSC 6200 2Z 1 7 UNI 6592 M10 washer RON 6592 10 1 8 UNI 5927 M6x6 screw V 5927 6x6 2 9 Polywelder block knob 125PB 0A 0027 1 10 UNI 5931 M6x16 scre...

Страница 16: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 16 22...

Страница 17: ...ow by balls coupling HWT 0B 0004 2 9 UNI 5923 M8x12 screw V 5923 8x12 1 10 M16x1 5 gland cable PRC S 16N 1 11 UNI 5739 M10x20 screw V 5739 10x20 1 12 Bearing CUSC 6200 2Z 1 13 UNI 6592 M10 washer RON...

Страница 18: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 18 22...

Страница 19: ...60 0008 4 10 Revolving plug for half ring locking GAN 160 0008 4 11 Right lower half jaw GAN HWTDX 0001 1 11 Left lower half jaw GAN HWTSX 0001 1 12 Screw rivet GAN 160 0003 1 12 Screw rivet GAN 160 0...

Страница 20: ...That the welding machine Manufactured and sold by our company in compliance with EN 60335 1 EN60335 2 45 EN 60204 1 CEI 44 5 EN 60204 1 CEI 44 6 2004 108 CE 2006 95 CE EN 55014 EN 61000 3 2 EN 61000...

Страница 21: ...e use longevity and wear of the product Not authorized people and third partytampering if not authorized by us in writing Damages for transport or circumstances that don t come from manufacture vices...

Страница 22: ...O M I S A S r l Via Verga 9 11 20845 Sovico MB ITALY Tel 39 039 2323028 Fax 39 039 2018579 info omisa it www omisa it...

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