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2KL/2KK

2-1-7

2-1-3  Drum section

The drum section consists of the drum, main charger section, cleaning section and cleaning lamp.
The main charger section consists of main charger wire and main charger grid, and the drum is charged by a high voltage
applied to the main charger wire.
The cleaning section consists of the cleaning blade and cleaning roller that removes residual toner from the drum surface
after the transfer process, and the cleaning spiral that carries the residual toner back to the waste toner box.
The cleaning lamp (CL) consists of LEDs which remove residual charge from the drum surface.

Figure 2-1-7 Drum section

2

6

7

8

9

3

1

5

4

(1)

Drum

(2)

Drum separation claws

(3)

Main charger unit

(4)

Main charger wire

(5)

Main charger grid

(6)

Cleaning roller

(7)

Cleaning spiral

(8)

Cleaning blade

(9)

Cleaning lamp (CL)

Y110980-1 Service Manual 

Содержание d-Copia 1800

Страница 1: ...d Copia 1800 d Copia 2200 Digital Copier SERVICE MANUAL Code Y110980 1...

Страница 2: ...PUBLICATION ISSUED BY Olivetti S p A 77 Via Jervis 10015 Ivrea TO Italy Copyright 2009 Olivetti All rights reserved...

Страница 3: ...icials for details in your area for proper disposal ATTENTION IL Y A UN RISQUE D EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT METTRE AU REBUT LES BATTERIES UTILISEES SELON LE...

Страница 4: ...This page is intentionally left blank...

Страница 5: ...sonnel to ensure the safety of their customers their machines as well as themselves during maintenance activities Service personnel are advised to read this booklet carefully to familiarize themselves...

Страница 6: ...this symbol CAUTION Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol Symbols The triangle symbol indicates...

Страница 7: ...or dusty place This may cause fire or electric shock Do not install the copier near a radiator heater other heat source or near flammable material This may cause fire Allow sufficient space around the...

Страница 8: ...carefully Always check that the copier is correctly connected to an outlet with a ground connection Check that the power cable covering is free of damage Check that the power plug is dust free If it i...

Страница 9: ...trapped wire and missing screws Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling Replace with new ones if necess...

Страница 10: ...This page is intentionally left blank...

Страница 11: ...4 15 1 Self diagnostic function 1 4 15 2 Self diagnostic codes 1 4 16 1 4 3 Image formation problems 1 4 21 1 No image appears entirely white 1 4 22 2 No image appears entirely black 1 4 22 3 Image is...

Страница 12: ...1 Detaching and refitting the transfer roller 1 5 38 1 5 7 Fuser section 1 5 40 1 Detaching and refitting the fuser unit 1 5 40 2 Detaching and refitting the press roller 1 5 42 3 Detaching and refit...

Страница 13: ...2 3 3 2 3 3 Cassette PWB 2 3 11 2 3 4 Operation PWB 2 3 14 2 4 Appendixes Maintenance parts list 2 4 1 Periodic maintenance procedures 2 4 2 Chart of image adjustment procedures 2 4 5 Wiring diagram 2...

Страница 14: ...2KL 2KK This page is intentionally left blank...

Страница 15: ...oom level Manual mode 25 to 400 1 increments Auto mode Preset zoom Printing speed 18 ppm model A4 Letter 18 sheets min A4R LetterR 13 sheets min A3 Ledger 8 sheets min B4 Legal 8 sheets min B5 16 shee...

Страница 16: ...22 3 8 W x 21 1 2 D x 19 3 4 H main body only Weight 33 kg 72 8 lbs Space required 838 mm W x 546 D mm using MP tray 33 W x 21 1 2 D using MP tray Power source 120 V AC 60 Hz 9 7 A 220 to 240 V AC 50...

Страница 17: ...er width adjusting tab 6 Paper length adjusting tab 7 Left cover handle 8 MP tray 9 MP tray extension 10 Slider 11 Contact glass 12 Original size indicator plates 13 Left cover 14 Front cover 15 Toner...

Страница 18: ...level indicator 14 Paper misfeed indicator 15 MP indicator 16 Paper selection key 17 Original size key 18 No of copies Zoom display 19 Message display 20 EcoPrint key 21 Auto density key 22 Density ad...

Страница 19: ...hine cross section 2 2 1 7 6 3 4 8 5 Paper path Light path 1 Paper feed section 2 Optical section 3 Drum section 4 Developing section 5 Transfer and separation sections 6 Fuser section 7 Eject and swi...

Страница 20: ...2KL 2KK 1 1 6 This page is intentionally left blank Service Manual Y110980 1...

Страница 21: ...ool or hot direct air Avoid places subject to dust and vibrations Choose a surface capable of supporting the weight of the machine Place the machine on a level surface maximum allowance inclination 1...

Страница 22: ...ainer Connect the power cord Load paper Installing toner Make test copies Attaching the operation label Attaching the cover label Output an own status report maintenance item U000 Exit maintenance mod...

Страница 23: ...5 Bottom left pad 6 Bottom right pad 7 Top left pad 8 Top right pad 9 Machine cover 10 Eject spacer 11 Document tray 12 Power cord 13 Paper storage bags 14 Plastic bag 15 Plastic bag 16 Cursor pins 17...

Страница 24: ...KK 1 2 4 1 Remove four tapes and remove the plastic sheet Figure 1 2 3 2 Remove five tapes Figure 1 2 4 Remove the tapes Tape Tape Tape Plastic sheet Tape Tape Tape Tape Tape Tape Service Manual Y1109...

Страница 25: ...tional paper feeder as neces sary 1 Remove two tapes 2 Remove two scanner pins Figure 1 2 6 1 Install the optional original cover or DP Tape Cassette Install the optional paper feeder Release the scan...

Страница 26: ...nd tap the upper part five times or more Figure 1 2 7 3 Shake the toner container up and down five times or more Turn the toner container upside down and shake it five times or more Figure 1 2 8 4 Sha...

Страница 27: ...chine Push the container all the way into the machine until it locks in place Figure 1 2 10 1 Install the waste toner box in the machine 2 Close the front cover Figure 1 2 11 Toner container Install t...

Страница 28: ...10871087 using the numeric keys 2 Enter 000 using the numeric keys and press the start key 3 Select d L and press the start key to output a list of the current settings of the mainte nance items 4 Pr...

Страница 29: ...labels to three screw holes in the machine Right side Two Left side One Figure 1 2 12 Attaching the cover label Right side Left side Cover label Cover label Cover label Completion of the machine insta...

Страница 30: ...COUNT A3 LEDGER U254 Turning auto start function on off ON U260 Selecting the timing for copy counting After ejection U277 Setting auto application change time 30 s U342 Setting the ejection restrict...

Страница 31: ...M3 bronze nut One 1 M3 u 8 bronze binding screw One 1 M4 u 30 tap tight S screw Five 5 M4 u 6 chrome TP screws Two 2 M4 u 10 chrome TP screws Supplied parts of key counter wire set Key counter wire P...

Страница 32: ...five screws and remove the rear cover Figure 1 2 14 6 Cut out the aperture on the right middle cover using nippers Figure 1 2 15 Screw Screw Screw Screw Screw Rear cover Aperture Right middle cover S...

Страница 33: ...the edging to machine Figure 1 2 16 8 Pass the key counter wire through the wire saddle edging and hole of the wire guide Figure 1 2 17 Wire saddle Edging Edging Hole Wire guide Wire saddle Key count...

Страница 34: ...ector of the key counter wire to the YC12 on the main engine PWB 11 Pull the other 4 pin connector out from the aperture of the right middle cover 12 Refit the rear cover Figure 1 2 19 Bands Key count...

Страница 35: ...te using the M4 x 30 screw 18 Insert the key counter into the key counter socket assembly Figure 1 2 21 19 Turn the main power switch on and enter the maintenance mode 20 Run maintenance item U204 and...

Страница 36: ...sette heater P N AVGR11493B for 220 to 240 V specifications only One 1 M3 x 8 S tight screw Procedure 1 Open the front cover 2 Remove the screw and release three hooks and then remove the front right...

Страница 37: ...heater using the M3 x 8 S tight screw 6 Pass the cassette heater cable through the clamp Connect the connector of the cas sette heater cable to the connector of the machine 7 Refit all the removed par...

Страница 38: ...2KL 2KK 1 2 18 This page is intentionally left blank Service Manual Y110980 1...

Страница 39: ...keys Enter 001 using the zoom keys or numeric keys and press the start key Enter the maintenance item number using the zoom keys or numeric keys The selected maintenance item is run Press the stop cl...

Страница 40: ...3 0 7 0 5 0 0 0 0 5 1 0 1 0 1 0 3 1 Optical U060 Adjusting the scanner input properties 12 1 U061 Turning the exposure lamp on U063 Adjusting the shading position 0 1 U065 Adjusting the scanner magnif...

Страница 41: ...99 Checking the fuser temperature Operation panel and support equipment U200 Turning all LEDs on U203 Checking DP separately U204 Setting the presence or absence of a key card or key counter Off 1 U20...

Страница 42: ...U905 Checking counts by optional devices U908 Checking the total count U910 Clearing the black ratio data U911 Checking clearing copy counts by paper sizes U920 Checking the accounting counts U927 Cle...

Страница 43: ...r feed location Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U001 Exiting the maintenance mode Description Exits the maintenance mode and returns to...

Страница 44: ...ity display Exp 1 lit 1st digit of machine number Exp 2 lit 2nd digit of machine number Exp 3 lit 3rd digit of machine number Exp 4 lit 4th digit of machine number Exp 5 lit 5th digit of machine numbe...

Страница 45: ...when set to 250 Copy density Keys on the operation panel other than the energy saver preheat key 5 To control the paper feed pulley remove all the paper in the cassettes or the cassettes With the pape...

Страница 46: ...main ROM Number of the main ROM sub Exp 1 lit Exp 2 lit Exp 3 lit Exp 4 lit Exp 5 lit Exp 1 flashing E Part Code Engine PWB Change history of the engine PWB Number of the engine ROM Number of the eng...

Страница 47: ...s except those pertinent to the type of machine namely each counter service call history and mode setting Also initializes backup RAM according to region specification selected in maintenance item U25...

Страница 48: ...lly to check the status When the on status of a switch is detected the original size indicator corresponding to the operated switch lights Completion Press the stop clear key The screen for selecting...

Страница 49: ...the start key The selected clutch turns on for 1 s Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Clutch P1 Pa...

Страница 50: ...ut a test pattern 5 Change the setting value using the zoom keys For output example 1 decrease the value For output example 2 increase the value Figure 1 3 1 Maintenance item No Description Image mode...

Страница 51: ...he copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Maintenance item No Description U034 U066 P 1 3 20 U071 P 1 3 24 Exposure indic...

Страница 52: ...start key The value is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Description Setting range Initial setting Ch...

Страница 53: ...per used Method Press the start key Setting 1 Select the item to be set using the exposure adjustment keys 2 Change the setting using the zoom keys 3 Press the start key The value is set Completion Pr...

Страница 54: ...nt of slack the smaller the value the smaller the amount of slack Figure 1 3 5 6 Press the start key The value is set Completion Press the stop clear key The screen for selecting a maintenance item No...

Страница 55: ...shorter in the main scanning direction and decreasing it makes the image longer in the main scanning direction 4 Press the start key The value is set Completion Press the stop clear key The screen for...

Страница 56: ...3 To turn the exposure lamp off press the stop clear key Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U063 Adjusting the shading position Descriptio...

Страница 57: ...ue Figure 1 3 7 5 Press the start key The value is set Adjustment auxiliary scanning direction 1 Light exp 2 using the exposure adjustment key 2 Press the interrupt key 3 Place an original and press t...

Страница 58: ...ample 1 decrease the value For copy example 2 increase the value Figure 1 3 9 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect p...

Страница 59: ...mple 1 increase the value For copy example 2 decrease the value Figure 1 3 10 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect p...

Страница 60: ...rt key 2 Change the setting using the zoom keys Increasing the value moves the image backward and decreasing it moves the image forward Supplement While this maintenance item is being executed copying...

Страница 61: ...For copy example 2 decrease the value Figure 1 3 11 6 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjus...

Страница 62: ...1 Figure 1 3 12 6 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completio...

Страница 63: ...zoom keys For copy example 1 increase the value For copy example 2 decrease the value Figure 1 3 13 6 Press the start key The value is set Caution Check the copy image after the adjustment If the ima...

Страница 64: ...hen scanning an original on the platen and when scanning an original from the DP Setting 1 Press the start key 2 Change the setting using the zoom keys Increasing the setting makes the luminosity high...

Страница 65: ...stment starts When adjustment is complete Gd appears 4 Display each setting value after adjustment using the exposure adjustment keys If a problem occurs during auto adjustment nG is displayed and ope...

Страница 66: ...ting is set Setting the reference data for identifying dust Available only when the mode is turned on 1 Change the setting using the zoom keys Example The figure indicates the density in 256 levels of...

Страница 67: ...is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U089 Outputting a MIP PG pattern Description Selects and outputs a MIP PG pattern created in the...

Страница 68: ...ay each setting value after adjustment using the exposure adjustment keys If a problem occurs during auto adjustment nG is displayed and operation stops Determine the details of the problem and either...

Страница 69: ...the change smaller Figure 1 3 15 3 Press the start key The value is set Supplement While this maintenance item is being executed copying from an original is available in interrupt copying mode which...

Страница 70: ...ted The scanner data taken at the nine points from 1 at the machine rear to 9 at the machine front is displayed The data is displayed within the range of 000 to 255 000 indicating white original prese...

Страница 71: ...om keys 4 Press the start key The value is set 5 Press the stop clear key The selected item appears Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Main...

Страница 72: ...hes this preset value correction will start Correction amount Sets the correction amount for copy quantity correction Set the values in the range from 5 to 120 minutes for copy interval from 10 to 2 0...

Страница 73: ...n Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Image mode LEDs Exposure indicator Description Setting range Initial setting Exp...

Страница 74: ...e or replacing the developing unit Method 1 Press the start key on appears 2 Press the start key Installation of toner starts and 10 is indicated in the copy quantity display Each time one minute elap...

Страница 75: ...king sensors for toner Description Displays the on off status of sensor related to toner Purpose To check if the sensor operate correctly Method 1 Press the start key 2 Turn sensor on and off manually...

Страница 76: ...p clear key The screen for selecting a maintenance item No is displayed U158 Checking the developing count Description Displays the developing count Purpose To check the developing count Method 1 Pres...

Страница 77: ...maintenance item No is displayed U162 Stabilizing fuser forcibly Description Stops the stabilization fuser drive forcibly regardless of fuser temperature Purpose To forcibly stabilize the machine bef...

Страница 78: ...e stop clear key The screen for selecting a maintenance item No is displayed U167 Checking the fuser count Description Displays the fuser count Purpose To check the fuser count Method 1 Press the star...

Страница 79: ...bsolute humidity Purpose To check the fuser temperature the ambient temperature and the absolute humidity Method 1 Press the start key 2 Display each temperature using the exposure adjustment keys Com...

Страница 80: ...g a maintenance item No is displayed U207 Checking the operation panel keys Description Checks operation of the operation panel keys Purpose To check operation of all the keys and LEDs on the operatio...

Страница 81: ...perate correctly Method 1 Press the start key 2 Turn each switch on and off manually to check the status When the on status of a switch is detected the LEDs on the operation panel corresponding to the...

Страница 82: ...is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U251 Checking clearing the maintenance count Description Displays clears and changes the maintena...

Страница 83: ...he total counter and other counters Purpose According to user copy service provider request select if A3 Ledger paper is to be counted as one sheet single count or two sheets double count Setting 1 Pr...

Страница 84: ...copy timing should be made earlier If a paper jam occurs frequently in the paper conveying or fuser sections when the number of copies is counted before the paper reaches those sections copying is ch...

Страница 85: ...ayed U286 Setting the oputional language Description Assign an optional language to add to the user language options Purpose Perform this step to add an optional language Method Press the start key Se...

Страница 86: ...per feed location for the printer using the exposure adjustment keys 3 Select on or oFF using the zoom keys 4 Press the start key The setting is set Completion Press the stop clear key The screen for...

Страница 87: ...key The setting is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U345 Setting the value for maintenance due indication Description Sets when to d...

Страница 88: ...heck the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenanc...

Страница 89: ...e is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for sele...

Страница 90: ...value using the zoom keys Increasing the value makes the margin wider and decreasing it makes the margin narrower Figure 1 3 19 6 Press the start key The value is set Completion Press the stop clear...

Страница 91: ...2 Press the interrupt key 3 Place an original and press the start key to make a test copy 4 Change the setting value using the zoom keys For copy example 1 increase the value For copy example 2 decre...

Страница 92: ...mpletion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Image mode LED group No Exposure indicator Copy quantity display count val...

Страница 93: ...e status by types Also to clear the service call code counts after replacing con sumable parts Method 1 Press the start key 2 Display the service call code to check the count using the exposure adjust...

Страница 94: ...y The screen for selecting a maintenance item No is displayed Maintenance item No Description Image mode LED group No Exposure indicator Copy quantity display count value 1 Exp 1 Exp 2 First 3 digits...

Страница 95: ...o data for A4 Letter sheets Purpose To clear data as required at times such as during maintenance service Method 1 Press the start key 2 Select on using the zoom keys 3 Press the start key The accumul...

Страница 96: ...the A4 size First 3 digits of A4 size copy count Last 3 digits of A4 size copy count Clearing the count CLE 4 Exp 1 lit Exp 2 lit Exp 3 lit Exp 4 lit b5 display the B5 size First 3 digits of FOLIO si...

Страница 97: ...ing a maintenance item No is displayed Maintenance item No Description Image mode LED group No Exposure indicator Copy quantity display count value 10 Exp 1 lit Exp 2 lit Exp 3 lit Exp 4 lit Lt displa...

Страница 98: ...hecking a figure Purpose To check machine status Method 1 Press the start key 2 Select the item using the exposure adjustment keys Completion Press the stop clear key The screen for selecting a mainte...

Страница 99: ...n the DP is used Setting 1 Press the start key 2 Select the item using the exposure adjustment keys 3 Press the interrupt key 4 Place an original on the DP and press the start key to make a test copy...

Страница 100: ...ng operation panel type 1 Change the setting using the zoom keys Initial setting 0 2 Press the start key The setting is set Setting LCD device type 1 Change the setting using the zoom keys Initial set...

Страница 101: ...lamp Also to clear the accumulated time for the lamp after replace ment Method 1 Press the start key 2 Select the item using the exposure adjustment keys Clearing 1 Light exp 3 2 Press the start key...

Страница 102: ...e scanner with a non scanned output VTC PG pattern Method 1 Press the start key 2 Select the VTC PG pattern to be output using the exposure adjustment keys 3 Press the interrupt key 4 Press the start...

Страница 103: ...gement item Executing a default setting item Press both of the density adjustment keys and logout key for 3 s Select an item using the zoom keys Press the OK key Execute the job accounting page 1 3 66...

Страница 104: ...for 3 s 2 Select 01 Copy Status and press the OK key Check to make sure that A4 Letter size paper is loaded in the cassette 3 Select YES and press the OK key Report is printed out Message language Se...

Страница 105: ...ss the OK key Selecting paper types for automatic paper selection Selects the cassette that is to be automatically be given priority for use 1 Press both of the density adjustment keys for 3 s 2 Selec...

Страница 106: ...er feeder is installed Selecting media type cassette 4 Sets the paper type to the third paper feeder 1 Press both of the density adjustment keys for 3 s 2 Select 29 Casst4MedType and press the OK key...

Страница 107: ...OK key 3 Select the setting and press the OK key 0 sec 5 sec 10 sec 15 sec 30 sec Auto clear setting Sets whether the auto clear function is available 1 Press both of the density adjustment keys for 3...

Страница 108: ...2KL 2KK 1 3 70 This page is intentionally left blank Service Manual Y110980 1...

Страница 109: ...in the machine open the front cover left cover or pull the cassette out To remove original jammed in the optional DP open the document processor top cover To remove the jammed paper in optional docume...

Страница 110: ...2KL 2KK 1 4 2 2 Paper misfeed detection conditions Figure 1 4 2 ESW OSBSW DPTSW FSSW CFSW1 CFSW2 DUP PCSW RCL RSW MP SOL PFCL CPFCL1 CPFCL2 CPFCL3 Service Manual Y110980 1...

Страница 111: ...rn on within the specified time of cassette paper paper feed clutch 2 CPFCL2 turning on and cannot be detected at the same timing even after retry 1953 ms 14 No paper feed from third paper feeder Cass...

Страница 112: ...registration switch RSW does not turn off within specified time of the cassette feed switch 1 CFSW1 turning on paper feed from second paper feeder 2523 ms The registration switch RSW does not turn off...

Страница 113: ...of the feedshift switch FSSW turning on 2056 ms The feedshift switch FSSW does not turn on within specified time of paper switchback operation 1364 ms The feedshift switch FSSW does not turn off with...

Страница 114: ...DUPPCSW does not turn off within specified time of the feedshift switch FSSW turning off 3037 ms 61 Misfeed in duplex eject section The registration switch RSW does not turn on within specified time...

Страница 115: ...within specified time of the original conveying motor OCM turning on 10700 pulses 78 Document processor cover open The document processor or document processor top cover is opened during original feed...

Страница 116: ...paper feed from cassette Jam code 11 Paper is extremely curled Change the paper Check if the paper feed pul ley separation pulley or for warding pulley is deformed Check visually and replace any defor...

Страница 117: ...ck visually and replace switch Defective cassette feed switch 2 Run maintenance item U031 and turn cassette feed switch 2 on and off manually Replace the switch if indication of the corre sponding swi...

Страница 118: ...031 and turn registration switch on and off manually Replace the switch if indication of the corresponding switch is not light Check if the MP solenoid malfunctions Run maintenance item U032 and selec...

Страница 119: ...nd replace switch Defective cassette feed switch 1 Run maintenance item U031 and turn cassette feed switch 1 on and off manually Replace the switch if indication of the corre sponding switch is not li...

Страница 120: ...isually and replace Broken eject switch or feed shift switch actuator Check visually and replace switch Defective switch Run maintenance item U031 and turn switch on and off manually Replace the switc...

Страница 121: ...8 Check if the duplex feed clutch malfunctions Run maintenance item U032 and select the duplex feed clutch to be turned on and off Check the status and remedy if necessary Electrical problem with the...

Страница 122: ...e DP timing switch on and off manually Replace the switch if indication of the corresponding switch is not light Check if the original con veying motor malfunctions Run maintenance item U243 and selec...

Страница 123: ...an be cleared by turning the main power switch off and then on If a system error A call error occurs frequently a fault may have occurred Check the details of the C call to take proper measures Table...

Страница 124: ...t the Service Administrative Division C0210 Communication problem between the main and engine When the power is turned on the machine does not detect the low level of SBSY and the high level of SDIR f...

Страница 125: ...n of an image does not com plete within 10 s of the start of image transmission Defective main engine PWB Replace the main engine PWB and check for correct operation C0630 DMA problem DMA transmission...

Страница 126: ...e lamp or scanner wire is defective Check if the mirror flames and exposure lamp are on the rail And check the scanner wire winds correctly Defective main engine PWB Replace the main engine PWB and ch...

Страница 127: ...3 on the main engine PWB and laser scanner unit and the continuity across the connector terminals Repair or replace if necessary Defective laser scanner unit Replace the laser scanner unit Defective m...

Страница 128: ...he connector cable If none remedy or replace the cable Defective power source PWB Check if the zero crossing signal is output from YC2 2 on the power source PWB If not replace the power source PWB Def...

Страница 129: ...9 Black dots appear on the image 10 Image is blurred See page 1 4 24 See page 1 4 24 See page 1 4 24 See page 1 4 24 See page 1 4 25 11 The leading edge of the image is consistently mis aligned with t...

Страница 130: ...nance item U101 is run If not replace the high voltage PWB Defective engine PWB Check if YC8 9 on the engine PWB goes low when mainte nance item U101 is run If not replace the engine PWB Copy example...

Страница 131: ...item U101 is run If not replace the main engine PWB Dirty main charger wire Clean the wire or if it is extremely dirty replace the main charger unit see page 1 5 36 Dirty main charger grid Clean the g...

Страница 132: ...loping section Clean any part contaminated with toner in the developing section Leaking main charger housing Clean the main charger wire and grid Leaking separation electrode Clean the separation elec...

Страница 133: ...registration Run maintenance mode U034 to readjust the leading edge registration see page 1 3 12 Misadjusted scanner leading edge registration Run maintenance mode U066 to readjust the scanner lead in...

Страница 134: ...eased Change the paper Dirty or flawed drum Clean the drum or if it is flawed replace the drum unit see page 1 5 34 Dirty transfer roller Clean the transfer roller Copy example Causes Check procedures...

Страница 135: ...Misadjusted image center line Run maintenance item U034 to readjust the center line of image printing see page 1 3 13 Misadjusted scanner center line Run maintenance item U067 to readjust the scanner...

Страница 136: ...place the eject motor 4 Defective main engine PWB Run maintenance item U030 and check if the eject motor oper ates If not replace the main engine PWB 3 The scanner motor or cooling fan motor 1 2 does...

Страница 137: ...exposure lamp turns on with YC1 3 on the inverter PWB go low If not replace the inverter PWB If the exposure lamp does not turn off with YC1 3 on the inverter PWB high replace the inverter PWB 4 Defec...

Страница 138: ...per switch or MP paper switch Reinsert the connector Also check for continuity within the con nector cable If none remedy or replace the cable 2 Defective paper switch or MP paper switch If the level...

Страница 139: ...nnector Also check for continuity within the con nector cable If none remedy or replace the cable 2 Defective front cover safety switch or left cover safety switch Check for continuity across each swi...

Страница 140: ...cassette Check visually and replace any deformed guide Check if a pressure spring along the paper conveying path is deformed or out of place Repair or replace 4 The scanner does not travel Check if th...

Страница 141: ...rs and gears operate smoothly Grease the bearings and gears Check if the following clutches and solenoid are installed correctly paper feed clutch registration clutch and MP solenoid Correct Problem C...

Страница 142: ...2KL 2KK 1 4 34 This page is intentionally left blank Service Manual Y110980 1...

Страница 143: ...ure to release the hook Take care not to get the cables caught To reassemble the parts use the original screws If the types and the sizes of screws are not known refer to the PARTS LIST 2 Drum Note th...

Страница 144: ...ed band when seen through the left side window A shiny or gold colored band when seen through the right side window The above will reveal that the toner container is a genuine Olivetti branded toner c...

Страница 145: ...lley Follow the procedure below to replace the separation pulley Procedure 1 Open the front cover and left cover 2 Pull out the cassette Figure 1 5 3 3 Remove the screw and remove the front left lower...

Страница 146: ...Figure 1 5 5 5 Release two hooks and remove the separa tion pulley unit from the lower paper feed unit Figure 1 5 6 Screw Lower paper feed unit Hook Hook Separation pulley unit Separation pulley unit...

Страница 147: ...haft from the separation pulley unit 7 Remove the separation pulley from the sep aration pulley shaft 8 Replace the separation pulley and refit all the removed parts Figure 1 5 7 Separation pulley Sep...

Страница 148: ...rocedure 1 Remove the lower paper feed unit see page 1 5 3 2 Remove the drum unit see page 1 5 34 3 Remove five screws and remove the rear cover Figure 1 5 8 4 Remove the connector of the paper feed c...

Страница 149: ...Remove the screw and remove the registra tion guide Figure 1 5 10 7 Remove the screw and remove the upper paper feed unit Figure 1 5 11 Screw Registration guide Screw Upper paper feed unit Y110980 1...

Страница 150: ...move the paper feed pulley shaft from the upper paper feed unit 11 Remove the collar and the paper feed pulley from the upper paper feed shaft 12 Replace the forwarding pulley and paper feed pulley an...

Страница 151: ...d section Procedure 1 Remove the drum unit see page 1 5 34 2 Remove the lower paper feed unit see page 1 5 3 3 Remove the stop ring and strap from the rear side of the left cover Remove the stop ring...

Страница 152: ...2KL 2KK 1 5 10 4 Remove the left cover from machine 5 Remove the paper conveying unit from the machine Figure 1 5 15 Left cover Paper conveying unit Service Manual Y110980 1...

Страница 153: ...the waste toner box Pull out the cassette 2 Remove the screw and remove the front left lower cover see page 1 5 3 3 Remove the paper conveying unit see page 1 5 9 4 Remove the stop ring and bush from...

Страница 154: ...ar and bush Figure 1 5 18 8 Temporarily push the MP paper feed pulley unit into the rear side to unlock the front side and then remove it from the machine Figure 1 5 19 Bush Gear Stop ring MP paper fe...

Страница 155: ...erted parts of the MP separation pad and remove the pad from the machine 11 Replace the MP paper feed pulley and MP separation pad and refit all the removed parts Figure 1 5 21 MP paper guide Stop rin...

Страница 156: ...ease the stoppers at the front and rear side and then remove the left registration roller from the paper conveying unit Figure 1 5 22 3 Remove two stoppers gear and two bushes 4 Replace the left regis...

Страница 157: ...r Procedure 1 Remove the drum unit see page 1 5 34 2 Remove the rear cover see page 1 5 6 3 Remove the connector and remove the reg istration clutch Figure 1 5 24 4 Remove the stop ring 5 Remove the r...

Страница 158: ...2KL 2KK 1 5 16 6 Remove two bushes and gear 7 Replace the right registration roller and refit all the removed parts Figure 1 5 26 Bush Bush Gear Right registration roller Service Manual Y110980 1...

Страница 159: ...e right upper cover Remove the contact glass Figure 1 5 27 3 Open the front cover and left cover 4 Remove the front left cover see 5 Release five hooks and both and then remove the front scanner cover...

Страница 160: ...nverter PWB Figure 1 5 29 9 Remove the connector of the exposure lamp from inverter PWB and remove the lamp wire from ribs Figure 1 5 30 10 Remove two screws and remove the expo sure lamp 11 Replace t...

Страница 161: ...the exposure lamp see page 1 5 17 2 Open the left cover 3 Release six hooks and both and then remove the left middle cover Figure 1 5 32 4 Release five hooks and two bothes and then remove the left u...

Страница 162: ...ve the slit retainer and slit glass Figure 1 5 34 6 Remove two wire guides 7 Remove the inverter wire from the inverter PWB Figure 1 5 35 Screw Slit retainer Slit glass Inverter PWB Wire guide Wire gu...

Страница 163: ...ame from the scanner unit Figure 1 5 36 9 Remove the round terminals from the scan ner wire springs 10 Remove the scanner wires Figure 1 5 37 Screw Screw Mirror 1 frame Front wire retainer Rear wire r...

Страница 164: ...tools Two frame securing tools P N AVGR03672L Two scanner wire stoppers P N 417928N Procedure 1 Remove the rear cover Figure 1 5 38 2 Remove the screw and remove the scanner wire drum gear from the r...

Страница 165: ...um and wind the scanner wire three turns inward and four turns out ward With the locating ball as the reference point wind the shorter end of each of the wires outward 7 Secure the scanner wires using...

Страница 166: ...round terminals onto the catches inside the scanner unit 2 12 Loop the inner ends of the scanner wires around the grooves in the pulleys at the left of the scanner unit winding from below to above 3...

Страница 167: ...1 frame on the scanner rail and move it toward the left side of the machine 20 Insert the frame securing tools into the posi tioning holes leftmost holes at the front and rear of the scanner unit and...

Страница 168: ...e procedure below to replace the ISU Procedure 1 Remove the contact glass see page 1 5 17 2 Remove four screws and remove the ISU cover Figure 1 5 45 3 Remove the CCD wire from the CCD PWB Figure 1 5...

Страница 169: ...5 27 4 Remove each screw and remove two plates 5 Remove three screws and remove the ISU 6 Replace the ISU 7 Refit all the removed parts Figure 1 5 47 Screws Plate Screw Screw Plate ISU Y110980 1 Servi...

Страница 170: ...he front left cover see page 1 5 40 Remove the right upper cover contact glass rear upper cover and front scanner cover see page 1 5 17 Remove the left middle cover left upper cover and slit glass see...

Страница 171: ...en remove the right middle cover Figure 1 5 49 5 Remove YC5 YC15 YC16 and YC27 con nectors of the main engine PWB Figure 1 5 50 Right lower cover Right lower cover Screw Screw Hook Hook Hook Hook Hook...

Страница 172: ...2KK 1 5 30 6 Remove four pins and remove the scanner unit Figure 1 5 51 7 Remove the screw and remove the eject cover Figure 1 5 52 Pin Pin Pin Scanner unit Pin Eject cover Screw Service Manual Y11098...

Страница 173: ...move the screw and remove the inner rear cover Figure 1 5 53 9 Release two hooks and both and then remove the eject tray Figure 1 5 54 Inner rear cover Screw Eject tray Both Hook Eject tray Hook Y1109...

Страница 174: ...screws and two connectors and remove the laser scanner unit 11 Replace the laser scanner unit and refit all the removed parts Figure 1 5 55 Screw Connector Connector Screw Screw Laser scanner unit Sc...

Страница 175: ...llowing adjustment output a VTC PG2 pattern in maintenance item U993 to use as the original for the adjustment Procedure Figure 1 5 56 Figure 1 5 57 Yes No Press the start key and make a test copy at...

Страница 176: ...ver Remove the waste toner box and toner container 2 Remove the screw holding the developing release lever 3 Pull the developing release lever and release the developing unit Figure 1 5 58 4 Remove th...

Страница 177: ...drum unit Never touch the drum surface when holding the drum unit Procedure 1 Remove the drum unit see page 1 5 34 2 Push the drum separation claws with the minus driver from the top of the hole and r...

Страница 178: ...he main charger unit toward the upper right remove the unit 3 While pressing the main charger release lever in the direction indicated by the arrow at the removal stopper position to release the remov...

Страница 179: ...e page 1 5 34 2 While lifting the developing unit a little remove the unit from the machine 3 Replace the developing unit and refit all the removed parts 4 Perform maintenance mode U130 initial settin...

Страница 180: ...1 5 9 2 Remove front and rear inserted parts and remove the transfer roller unit from the paper conveying unit Figure 1 5 63 3 Remve two collars A two collars B gear two stoppers and two bushes from...

Страница 181: ...it all the removed parts When refitting the transfer roller unit make sure that the transfer springs are securely fit into the protrusions Figure 1 5 65 Transfer roller unit Transfer spring Protrusion...

Страница 182: ...nit Procedure 1 Open the front cover and left cover 2 Remove the screw and release three inserted parts and then remove the front left cover Figure 1 5 66 3 Remove the screw and two connectors and the...

Страница 183: ...d refit all the removed parts After connecting the connector be sure to hitch the fuser thermistor wire to both the notch position and the hook of the fuser unit Figure 1 5 68 Hook Notch position Fuse...

Страница 184: ...1 5 40 2 Remove two screws and open the fuser unit 3 Separate the right and left fuser unit Figure 1 5 69 4 Remove the screw and release two hooks and then remove the press roller guide from the left...

Страница 185: ...Cautions Remove the press roller carefully not to scratch its surface When removing it be careful not to drop and lose the bush 6 Replace the press roller and refit all the removed parts Figure 1 5 7...

Страница 186: ...otrusions 3 Remove two fuser heater wires from ribs of the fuser unit Caution Make sure that the fuser heater wires are not removed from the positive terminals Figure 1 5 72 4 Separate the right and l...

Страница 187: ...ar side of the new fuser heater and insert it from the front side of the right fuser unit 9 Fit both the protrusions in the front and rear sides of the fuser heater into the notch posi tions of the ri...

Страница 188: ...t Put the slack of electric wire toward the front side of the machine Push each terminal and heater wire into the housing so as not to exceed the height of the rib of the fuser unit because they may c...

Страница 189: ...1 5 78 3 Remove the springs and remove the heat roller separation claws Caution When removing them be careful not to touch the tip of the claw 4 Replace the heat roller separation claws and refit all...

Страница 190: ...eparation claws see page 1 5 47 4 Press the heat roller bush in the rear side of the right fuser unit from outside to make the roller removable Figure 1 5 80 5 Remove the heat roller heat roller bush...

Страница 191: ...o the fuser thermostats Refit the heat roller gear while pushing the idle gear in the direction indicated with the arrow Also make sure that the gears are properly engaged After refitting the heat rol...

Страница 192: ...5 48 3 Remove the screw and remove the fuser thermistor 4 Replace the fuser thermistor and refit all the removed parts Caution Restore the fuser thermistor wire to its origi nal correct position Afte...

Страница 193: ...wo screws and remove the fuser thermostat 4 Replace the fuser thermostat and refit all the removed parts Cautions Insert the terminal all the way into the unit Put the slack of electric wire toward th...

Страница 194: ...over Remove the front left cover see page 1 5 47 Loosen the screw holding the fuser unit For copy example 1 Move the adjusting spacer in the direction of the white arrow to raise the front position of...

Страница 195: ...PWB 3 Remove the wire of the connector from the ribs Figure 1 5 88 4 Remove the front left cover see page 1 5 40 5 Remove the left middle cover see page 1 5 19 6 Remove the eject cover see page 1 5 3...

Страница 196: ...5 54 8 Lift the eject unit pull at the rear side of the unit first and remove the unit from the machine 9 Replace the eject unit and refit all the removed parts Figure 1 5 90 Eject unit Service Manual...

Страница 197: ...an motors When detaching or refitting the cooling fan motor 1 or 2 be careful of the airflow direction intake or exhaust Figure 1 5 91 Cooling fan motor 1 Rating label outside Cooling fan motor 2 Rati...

Страница 198: ...2KL 2KK 1 5 56 This page is intentionally left blank Service Manual Y110980 1...

Страница 199: ...ert the DIMM into the DIMM slot on the main engine PWB 6 Insert the power plug and turn the main power switch on Upgrading firmware starts Caution Never turn the main power switch off during upgrading...

Страница 200: ...t be adjusted in the field High voltage PWB VR401 APC PWB VR1 1 6 3 Remarks on main engine PWB replacement When replacing the main engine PWB remove the EEPROM YC37 and EEPROM YC38 from the PWB that h...

Страница 201: ...ley and paper feed pulley The separation pulley prevents multiple sheets from being fed at one time via the torque limiter The MP tray can hold up to 100 80 g m2 sheets of paper Paper is fed from the...

Страница 202: ...K 2 1 2 Figure 2 1 2 Paper feed section block diagram RSW PSW MPPSW MPPWSW RCL REGCLM C1PDSWN BPWSW BPPESW YC7 YC1 MEPWB CPWB FCLTN REGSW YC6 2 YC2 2 YC5 12 YC5 2 YC7 2 YC5 10 PFCL Service Manual Y110...

Страница 203: ...he optical rails on the front and rear of the machine to scan from side to side The speed of the mirror frames is half the speed of the scanner When the DP is used the scanner and mirror frames stop a...

Страница 204: ...block diagram EL HPSW HPSWN ODSW OSDS SM CCDPWB YC5 B5 OPSWN ORGLSWN YC5 B8 YC27 LAMPN YC16 4 YC5 B2 ISMDA YC15 1 ISMDB YC15 2 ISMDNA YC15 3 ISMDNB YC15 4 CCDPWB INPWB MEPWB Original Reading image dat...

Страница 205: ...nner unit LSU By repeatedly turning the laser on and off the laser scanner unit forms a latent image on the drum surface Figure 2 1 5 Laser scanner section 7 8 3 2 9 5 4 1 10 6 1 APC PWB APCPWB 2 Lase...

Страница 206: ...nner section block diagram PM PLGCLKN PLGDRN PLGRDYN PDPWB OUTPEN PDN SAMPLEN VDON VDOP APCPWB YC3 A1 YC3 A3 YC3 A2 MEPWB YC35 3 YC35 1 YC35 4 YC35 5 YC35 6 Laser scanner unit LSU Drum Laser diode Pol...

Страница 207: ...cleaning blade and cleaning roller that removes residual toner from the drum surface after the transfer process and the cleaning spiral that carries the residual toner back to the waste toner box The...

Страница 208: ...Figure 2 1 8 Drum section block diagram DRM TONEFULL DDMREM YC3 B2 YC6 11 OFS HVTPWB MEPWB MHVDRN CN1 7 YC8 7 CL ERASE2N ERASE1N YC3 B6 YC3 B7 Main charging high voltage Drum Zener PWB Grid Service Ma...

Страница 209: ...blade and the developing spirals that agitate the toner Also the toner container sensor TCS checks whether or not toner remains in the toner container Figure 2 1 9 Developing section 2 4 5 7 3 1 6 8 1...

Страница 210: ...KK 2 1 10 Figure 2 1 10 Developing section block diagram TCONDET YC9 B7 YC3 2 YC1 YC7 TCDSW TONEPY TCS HVTPWB MEPWB CPWB CN1 9 DHVCLKC YC8 9 Drum Developing sleeve Developing bias Service Manual Y1109...

Страница 211: ...eve by an electric field of the magnetic pole Then when the developing sleeve rotates and passes through the nearest location to the drum on the portion of the drum that has been exposed to light tone...

Страница 212: ...ted from the drum by applying separation bias that is output from the high voltage PWB HVTPWB to the separation electrode Figure 2 1 12 Transfer and separation sections Figure 2 1 13 Transfer and sepa...

Страница 213: ...rature is detected by the fuser ther mistor FTH and is regulated by the fuser heaters turning on and off If the fuser section becomes abnormally hot fuser thermostat FTS operates shutting the power to...

Страница 214: ...KK 2 1 14 Figure 2 1 15 Fuser section block diagram FTS1 THERMA Heat roller FH M FH S SH MH LIVE FTS2 FTH MHREM SHREM YC3 B9 MEPWB YC18 1 YC18 3 PSPWB YC4 2 YC4 1 YC4 3 YC2 7 YC2 5 Service Manual Y110...

Страница 215: ...ated by forward rotation of the eject motor In duplex copying paper is turned over by reverse rotation of the eject motor Figure 2 1 16 Eject and switchback sections 5 1 7 3 8 4 6 2 1 Feedshift guide...

Страница 216: ...2KL 2KK 2 1 16 Figure 2 1 17 Eject and switchback sections block diagram FSSW SEPSWN YC14 3 MEPWB ESW EXTSWN YC14 2 EM COMDB COMDA COMDNB COMDNA YC13 2 YC13 1 YC13 4 YC13 3 Service Manual Y110980 1...

Страница 217: ...and con veyed to the duplex unit The paper is then conveyed to the paper feed section by the upper and lower duplex feed rollers Figure 2 1 18 Duplex section 1 3 5 6 4 2 1 Feedshift guide 2 Duplex fee...

Страница 218: ...2KL 2KK 2 1 18 Figure 2 1 19 Duplex section block diagram CPWB DUP PCSW IPPSWN YC5 5 YC1 YC7 DUPFCL ICLTN YC5 8 MEPWB Service Manual Y110980 1...

Страница 219: ...er and high voltages for separation 4 Inverter PWB INPWB Controls the exposure lamp 5 CCD PWB CCDPWB Reads the image of originals 6 Operation unit PWB OPWB Consists of the operation keys and display L...

Страница 220: ...B PSPWB PARTS LVU100 M SP PARTS LVU200 M SP 3 High voltage PWB HVPWB PARTS HVU SP 4 Inverter PWB INPWB PARTS LAMP INVERTER SP 5 CCD PWB CCDPWB 6 Operation PWB OPWB PARTS PWB PANEL ASSY SP 7 LCD PWB LC...

Страница 221: ...rates the original size detection sensor 10 Original size detection sensor OSDS Detects the size of the original 11 Registration switch RSW Controls the secondary paper feed start timing 12 Eject swit...

Страница 222: ...ect motor EM Drives the eject section 4 Scanner motor SM Drives the optical system 5 Cooling fan motor 1 CFM1 Cools the machine interior 6 Cooling fan motor 2 CFM2 Cools the machine interior 7 Polygon...

Страница 223: ...s residual charge from the drum surface 6 Fuser heater M FH M Heats the heat roller 7 Fuser heater S FH S Heats the heat roller 8 Fuser thermostat 1 FTS1 Prevents overheating in the fuser section 9 Fu...

Страница 224: ...2KL 2KK 2 2 6 This page is intentionally left blank Service Manual Y110980 1...

Страница 225: ...2KL 2KK 2 3 1 2 3 Operation of the PWBs 2 3 1 Power source PWB Figure 2 3 1 Power source PWB silk screen diagram YC4 YC2 YC1 YC3 TB1 TB3 TB4 TB2 Y110980 1 Service Manual...

Страница 226: ...output to MEPWB Connected to the main engine PWB 2 ZCROSS O 0 3 3 V DC pulse Zero cross signal 3 RELAYREM I 0 3 3 V DC Relay signal 4 GND Ground 5 SHREM I 0 3 3 V DC FH S On Off 6 SLEEP I 0 3 3 V DC...

Страница 227: ...25 YC9 YC7 YC35 YC3 U2 U14 U12 U5 U13 U4 U75 U55 U73 U27 U30 U36 U35 U33 U24 U16 U21 U69 U17 U18 U66 U19 U26 U25 U20 SW1 U59 U53 U52 YC31 YC36 U23 SW2 U39 YS2 YS1 YC18 U38 YC38 U31 U29 U32 U11 B1 B12...

Страница 228: ...nning interval signal Connected to the docu ment pro cessor original size detection sensor home posi tion sensor and original detection switch A2 DOPRDY I 0 5 V DC Document processor ready signal A3 D...

Страница 229: ...sette PWB 2 HMCLK1 O 0 3 3 V DC pulse HUMS clock signal 3 HMCLK2 O 0 3 3 V DC pulse HUMS clock signal 4 HUMID I Analog HUMS detection signal 5 C1PWSWN I 0 3 3 V DC PWSW On Off 6 C1PDSWN I 0 3 3 V DC...

Страница 230: ...ock signal A6 LOPSDI I 0 5 V DC pulse Paper feeder serial communication data signal A7 LOPSDO O 0 5 V DC pulse Paper feeder serial communication data signal A8 SGND Ground A9 5V2PF O 5 V DC 5 V DC pow...

Страница 231: ...24 V DC power input from PSPWB Connected to the power source PWB left cover safety switch and front cover safety switch 2 24V I 24 V DC 24 V DC power input from PSPWB 3 24V1 O 24 V DC 24 V DC power o...

Страница 232: ...ignal 10 9 LED9 O 0 3 3 V DC pulse Operation panel indicator LED drive signal 9 10 LED8 O 0 3 3 V DC pulse Operation panel indicator LED drive signal 8 11 LED7 O 0 3 3 V DC pulse Operation panel indic...

Страница 233: ...put signal 4 SAMPLEN O 0 3 3 V DC Sample hold signal 5 VDON O Image data signal 6 VDOP O Image data signal 7 5V1 O 5 V DC 5 V DC power output to APCPWB YC36 A1 PDGDIN O 0 3 3 V DC PRNPWB control signa...

Страница 234: ...ND Ground B10 SETN I 0 3 3 V DC PRNPWB control signal B11 GDIENB O 0 3 3 V DC PRNPWB control signal B12 5V3 O 5 V DC 5 V DC power output to PRNPWB B13 LDOUTN_GDI I 0 3 3 V DC PRNPWB control signal Con...

Страница 235: ...2KL 2KK 2 3 11 2 3 3 Cassette PWB Figure 2 3 3 Cassette PWB silk screen diagram YC1 TH2 TH1 YC4 YC3 YC2 YC5 YC6 YC7 YC8 SW1 1 23 4 1 1 3 3 1 1 2 1 2 1 1 2 13 Y110980 1 Service Manual...

Страница 236: ...4V1 I 24 V DC 24 V DC power input from MEPWB 23 3 3V I 3 3 V DC 3 3 V DC power input from MEPWB YC2 1 SGND Ground Connected to the paper switch 2 C1PDSWN I 0 3 3 V DC PSW On Off 3 5V2 O 5 V DC 5 V DC...

Страница 237: ...V DC RCL On Off YC7 1 24V1 O 24 V DC 24 V DC power output to PFCL Connected to the paper feed clutch 2 FCLTN O 0 24 V DC PFCL On Off YC8 1 BSOLN O 0 24 V DC MPSOL On Off Connected to the MP solenoid 2...

Страница 238: ...0 DL43 DL42 DL41 DL40 DL39 DL38 DL47 DL53 DL55 DL58 DL59 DL51 DL48 DL55 DL62 DL65 DL66 DL67 DL60 DL61 DL50 DL49 DL53 DL52 DL54 DL64 DL74 DL69 DL71 DL72 DL73 DL44 DL76 DL9 DL75 DL8 DL16 DL7 DL15 DL6 DL...

Страница 239: ...ve signal 3 5 LED4 O 0 3 3 V DC pulse Operation panel indicator LED drive signal 4 6 LED5 O 0 3 3 V DC pulse Operation panel indicator LED drive signal 5 7 LED6 O 0 3 3 V DC pulse Operation panel indi...

Страница 240: ...2KL 2KK 2 3 16 This page is intentionally left blank Service Manual Y110980 1...

Страница 241: ...11497C Mirror 2 and mirror 3 MIRROR B AVGR11498Z Lens LENS Reflector REFLECTOR SCANNER NO CODE Exposure lamp PARTS LAMP SCANNER SP AVGR11447X Optical rail RAIL SCANNER Original size detection sensor S...

Страница 242: ...state is found P 1 5 3 Forwarding pulley Check or replace User call Clean it with alcohol if it is dirty Replace it if any problem such as flawed or worn state is found P 1 5 6 MP paper feed pulley C...

Страница 243: ...on P 1 5 17 Optical rail Check or grease User call Check noise and shifting and then apply optical rail grease EM 50LP Original size detection sensor Check or clean User call Clean the sensor emitter...

Страница 244: ...and cautions Page Eject section Eject roller Check or clean User call Clean it with alcohol if it is dirty Eject pulley Check or clean User call Clean it with alcohol if it is dirty Switchback roller...

Страница 245: ...the leading edge registra tion of the MP tray printing adjust ment Registration clutch turning on timing secondary paper feed start timing U034 Exp 2 light U034 test pattern P 1 3 12 6 Adjusting the l...

Страница 246: ...ying an original placed on the con tact glass U071 For copying originals from the DP Duplex copying select exp 3 light 14 Adjusting the leading edge margin scanning adjustment Adjusting the original s...

Страница 247: ...D1 LED0 SGND 3 3V 3 3V LCDRS LCDR_W LCDEN LCDD0 LCDD1 LCDD2 LCDD3 LCDD4 LCDD5 LCDD6 LCDD7 SGND SGND B_ A_ B A 5V1 PDN SGND CLK LOCK S S GND 24V 4 3 2 1 ORGVSYNC DPRDY DPSEL GND SCLK SDO SDI 5V GND FG...

Страница 248: ...INSTALLATION GUIDE INSTALLATION GUIDE FOR DOCUMENT PROCESSOR Output Connector for Interconnecting Cable is non LPS Output 114 5 VA max Please use the item below Interconnecting Cable P N AVGR11502C...

Страница 249: ...ones de 220 V 240 V 1 Aseg rese de despegar todas las cintas y o material amortiguador de las partes suministradas Procedimiento Antes de instalar el procesador de documentos aseg rese de desconectar...

Страница 250: ...DP 1 D posez les 2 vis 1 2 Installez 2 goupilles D Instalaci n del DP 1 Quite los 2 tornillos 1 2 Instale 2 pasadores D Installieren des DP 1 Entfernen Sie die 2 Schrauben 1 2 2 R ndelschrauben D eind...

Страница 251: ...serte los pasadores D en los orificios de bisagra 2 del DP A y deslice el DP A hacia el lado frontal para instalar 4 Fije el DP A utilizando cuatro tornillos M4 14 E Derecho Uno Izquierdo Tres 3 Die R...

Страница 252: ...n de la plancha de originales 7 Coloque la plancha de originales B en su gancho y fijadores de bucle sobre el crystal de exposici n Alinee la esquina que tiene un ngulo de 90 grados de la alfombrilla...

Страница 253: ...uetas 10 Despu s de limpiar con alcohol pegue la etiqueta de precauci n No deje documentos en el equipo F etiqueta de precauci n Cara Arriba G y la etiqueta Procedimiento de funcionamiento H del corre...

Страница 254: ...tre la machine sous tension 3 Placez l original a dans le DP et effectuez une copie de test pour v rifier le fonctionnement et l exemple de copie 4 Si l cart entre l original a et l exemple de copie e...

Страница 255: ...a page 15 Valeur de r f rence 1 5 max Pour v rifier la synchronisation du bord avant reportez vous la page 17 Valeur de r f rence Copie recto seul 2 0 mm max copie recto verso 2 0 mm max Pour v rifier...

Страница 256: ...bord avant V rifiez l cart entre la ligne 1 de l original a et la ligne 2 de l exemple de copie Si l cart est sup rieur la valeur de r f rence effectuez le r glage suivant Valeur de r f rence Copie r...

Страница 257: ...emple de copie d D placez le DP vers le bas Pour l exemple de copie e D placez le DP vers le haut Quantit de changement par pas Environ 0 5 mm 3 Resserrez les deux vis de r glage 3 4 Proc dez aux op r...

Страница 258: ...ectuez nouveau une copie de test 6 R p tez les tapes 1 5 jusqu ce que la ligne 2 de l exemple de copie corresponde aux valeurs de r f rence suivantes Valeur de r f rence Copie recto seul 3 0 mm max Co...

Страница 259: ...bord arri re V rifiez l cart entre la ligne 1 de l original a et la ligne 2 de l exemple de copie Si l cart est sup rieur la valeur de r f rence effectuez le r glage suivant Valeur de r f rence Copie...

Страница 260: ...bierta 6 R glage du DP 1 Ouvrez le DP et lib rez les deux verrous 4 l aide d un tournevis t te plate 2 Lib rez les trois verrous 5 situ s l arri re du DP en utilisant un tournevis t te plate pour reti...

Страница 261: ...s de r glage 8 Pour l exemple de copie g Serrez la vis de r glage 8 Quantit de changement par pas environ 1 mm 9 environ 0 5 mm 10 Resserrez l crou 7 4 Remettez en place le capot 6 retir auparavant l...

Страница 262: ...ectuez nouveau une copie de test 7 R p tez les tapes 1 6 jusqu ce que la ligne 2 de l exemple de copie corresponde aux valeurs de r f rence suivantes Valeur de r f rence Copie recto seul 3 0 mm max Co...

Страница 263: ...nt Valeur de r f rence 1 5 max Si le panneau de commande est du type 7 segments 1 Passez en mode de maintenance U070 s lectionnez exp 1 l aide de la touche d exposition puis ajuster les bords sup rieu...

Страница 264: ...ement de l image et de s lection du niveau de la cassette papier Appuyez sur la touche d interruption et v rifiez l image l aide d une copie de test Pour l exemple de copie h Augmentez la valeur de r...

Страница 265: ...seul 2 0 mm max Copie recto verso 2 0 mm max Si le panneau de commande est du type 7 segments 1 Passez en mode de maintenance U071 s lectionnez exp 1 l aide de la touche d exposition puis ajuster les...

Страница 266: ...iveau de la cassette papier Appuyez sur la touche d interruption et v rifiez l image l aide d une copie de test Pour l exemple de copie j Diminuez la valeur de r glage Pour l exemple de copie k Augmen...

Страница 267: ...eul 2 0 mm max Copie recto verso 3 0 mm max Si le panneau de commande est du type 7 segments 1 Passez en mode de maintenance U072 s lectionnez exp 1 l aide de la touche d exposition puis ajuster les b...

Страница 268: ...de la cassette papier Appuyez sur la touche d interruption et v rifiez l image l aide d une copie de test Pour l exemple de copie l Augmentez la valeur de r glage Pour l exemple de copie m Diminuez l...

Страница 269: ...e la synchronisation du bord t te et de l axe s effectue automatiquement 3 Si les r sultats obtenus sont satisfaisants et si le panneau de commande est du type 7 segments l affichage doit tre le suiva...

Страница 270: ...glage d angle C et fixez la l aide d une vis M4 14 E Pour r gler l angle d ouverture fermeture du DP 30 degr s 1 Retirez deux bagues d arr t 11 et tirez l arbre 12 vers l ext rieur 2 Ins rez l arbre 1...

Страница 271: ...INSTALLATION GUIDE FOR PAPER FEEDER...

Страница 272: ...esoras ya que la cubierta del conector F ya est instalada Zus tzlicher Schritt bei der PF 420 Installation Zus tzliche Teile B M3 8 Schraube 1 F Steckverbinderabdeckung 1 Deutsch Passo aggiuntivo dura...

Страница 273: ...odas las cintas y o material amortiguador de las partes suministradas Procedimiento Aseg rese de apagar el interruptor principal del cuerpo principal de la copiadora o MFP y de desconectar el enchufe...

Страница 274: ...assettes When placing the main body on the cassettes take care not to hit the main body against the cassette pins or ground plate 1 Placez directement le corps principal sur les cassettes en alignant...

Страница 275: ...n de ubicaci n del cuerpo principal 4 con los pasadores de ubicaci n 3 en la parte posterior del casete A Cuando coloque el cuerpo principal sobre los casetes tenga cuidado de no golpear el cuerpo pr...

Страница 276: ...ierta del conector 9 en el interior de la cubierta posterior del cuerpo principal 6 Asegure la cubierta del conector 9 por medio del tornillo 8 desmontado en el paso 4 7 Enchufe el conector 10 del cas...

Страница 277: ...dos los casetes excepto del inferior A solo cuando se apilan 2 casetes o m s 9 Enchufe el conector 13 del casete inferior A en el enchufe del conector 14 del casete superior A solo cuando se apilan 2...

Страница 278: ...2 screw C Right Two M3 x 8 screws B Left One M3 x 8 screw B Rear One M3 x 12 screw C 10 Fixez chacune des cassettes l aide des trois vis M3 x 8 B et la vis M3 x 12 C Droite Deux vis M3 x 8 B Gauche Un...

Страница 279: ...r A solo cuando se apilan 2 casetes o m s 15 Desenganche los 2 ganchos 18 y desmonte la cubierta 19 solo cuando se apilan 2 casetes o m s Quite la cubierta 19 empuj ndola en la direcci n de la flecha...

Страница 280: ...los 3 orificios para tornillos de la unidad principal 20 Pegue los sellos para orificios E suministrados con los casetes sobre los 3 orificios para tornillos de cada casete Verificaci n del funcionam...

Страница 281: ...upci n para imprimir un patr n de prueba y compruebe la imagen impresa Valor de referencia Dentro de 20 2 5 mm imagen de copia de muestra a Si el espacio entre el borde del papel y la l nea de la copi...

Страница 282: ...upci n para imprimir un patr n de prueba y compruebe la imagen impresa Valor de referencia Dentro de 2 0 mm imagen de copia de muestra a Si la separaci n entre el centro del papel l nea de puntos y la...

Страница 283: ...el borde del papel y la l nea de la copia de muestra 1 es mayor que el valor de referencia realice el siguiente ajuste 2 Para la imagen en la copia de muestra b aumentar el valor Para la imagen en la...

Страница 284: ...y la l nea de la copia de muestra 2 es mayor que el valor de referencia realizar el siguiente ajuste 2 Para la imagen en la copia de muestra b aumentar el valor Para la imagen en la copia de muestra...

Страница 285: ...INSTALLATION GUIDE FOR DUPLEX UNIT...

Страница 286: ...s cintas y o material amortiguador de las partes suministradas Procedimiento Aseg rese de apagar el interruptor principal del cuerpo principal de la copiadora o MFP y de desconectar el enchufe del rec...

Страница 287: ...el anillo de tope 4 y la correa 5 del lado delantero 4 Abra la cubierta izquierda 1 hasta que lo ponga horizontalmente 5 Girar en la direcci n de la flecha la secci n de la gu a para el cable 6 en la...

Страница 288: ...a de transporte 7 y empujar la porci n superior en la direcci n de la flecha de forma tal que los 4 pestillos 8 encajen sobre los trinquetes 9 7 Instalar los resaltos 10 en la unidad d plex A 8 Asegu...

Страница 289: ...de la unidad principal 11 Vuelva a instalar las piezas desmontadasen sus posiciones originales 12 Cerrar la unidad transportadora 11 y la cubierta izquierda 1 Verificaci n del funcionamiento Conecte...

Страница 290: ...lor de referencia Dentro de 20 2 5 mm imagen de copia de muestra a Si la separaci n supera el valor de referencia realizar el siguiente ajuste 2 Para la imagen en la copia de muestra b aumentar el val...

Страница 291: ...de referencia Dentro de 3 0 imagen de copia de muestra a Si la separaci n supera el valor de referencia realizar el siguiente ajus 2 Para la imagen en la copia de muestra b aumentar el valor Para la i...

Страница 292: ...agen Valor de referencia Dentro de 20 2 5 mm imagen de copia de muestra a Si la separaci n supera el valor de referencia realizar el siguiente ajuste 2 Para la imagen en la copia de muestra b aumentar...

Страница 293: ...a de muestra 2 es mayor que el valor de referencia realizar el siguiente ajuste 2 Para la imagen en la copia de muestra b aumentar el valor Para la imagen en la copia de muestra c disminuir el valor G...

Страница 294: ...INSTALLATION GUIDE FOR Printing System Z...

Страница 295: ...Veillez retirer les morceaux de bande adh sive et ou les mat riaux de rembourrage des pi ces fournies Avant d installer le syst me d impression mettre le copieur hors tension l interrupteur principal...

Страница 296: ...e indiqu sur l illustration Instalaci n horizontal de la IB 110 1 Coloque las cuatro bases de goma D entregadas con la IB 110 como se indica en la figura Horizontale Installation von IB 110 1 Die mit...

Страница 297: ...UPDATING STATUS DATE UPDATED PAGES PAGES CODE 09 2009 1ST EDITION 297 Y110980 1...

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