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Read, understand and follow all safety instructions and operating
procedures. If you do not understand the instructions, or if conditions are
not correct for proper operation, DO NOT OPERATE THE MACHINE.
Consult your supervisor or other responsible person.

IMPORTANT SAFETY INSTRUCTIONS .......................................................................... 3

SAFETY INSTRUCTIONS FOR REBER CUTTER ............................................................ 4
NAME OF THE PARTS ..................................................................................................... 5
BATTERY CHARGE .......................................................................................................... 7
OPERATING PROCEDURE ........................................................................................... 10
BLADES REPLACEMENT PROCEDURE ...................................................................... 13
ADDING OIL .................................................................................................................... 14
TROUBLE SHOOTING ................................................................................................... 15

TABLE OF CONTENTS

WARNING

Read and understand this instruction manual before operating this machine.  
Failure to follow operation instructions could result in death or serious injury.

Moving blade.  Keep hands clear while machine is operating.  Turn power 
off before servicing.

Hazardous voltage.  Disconnect all power before working on this equipment.  
Failure to observe this instruction will result in death or serious injury.

Flying debris and loud noise hazards.  Wear ear and eye protection.

Meaning of "caution" and "warning" indications

Caution:

Indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury. This is also used to alert against unsafe
practices associated with events that could lead to personal injury.

Warning:

Indicates a potentially hazardous situation which, if not avoided,

will result in death or serious injury.

*** Ogura & Co., Ltd. shall not be responsible for any incidental damages or

personal injuries resulting from negligence of Warnings and Safety
Instructions contained in the Instruction Manual.

SAVE THESE INSTRUCTIONS

Содержание HCC-16DF

Страница 1: ...1 Before installing and operating this machine read understand and follow all instructions and operating procedures Keep these instructions with the machine Instruction Manual HCC 16DF HCC 19DF R ...

Страница 2: ...ear while machine is operating Turn power off before servicing Hazardous voltage Disconnect all power before working on this equipment Failure to observe this instruction will result in death or serious injury Flying debris and loud noise hazards Wear ear and eye protection Meaning of caution and warning indications Caution Indicates a potentially hazardous situation which if not avoided may resul...

Страница 3: ...13 Do Not Abuse Power Cord Never carry battery charger by its power cord or pull on the cord to disconnect it Keep cord away from heat oil and sharp edges Place cord so that it will not be stepped on tripped over or otherwise subjected to damage or stress If the tool is dropped or struck check carefully that body is not damaged cracked or deformed 14 Do Not Overreach Keep proper footing and balanc...

Страница 4: ...pped may cause an accident 3 Do not operate or store tool in explosive atmosphere where flammable liquids gases or fire are present 4 Keep hands and face away from blades and cutting area 5 Release trigger switch immediately to stop operation when tool is out of order or makes abnormal sound Have it inspected and repaired by authorized service centre 6 Metal cutting blades have sharp edges Handle ...

Страница 5: ...ng the holding handle Weight 6 5 kg including a battery 10 5 kg including a battery NAME OF THE PARTS Specifications Specifications and design may be subject to change without prior notice Battery Charger DC18RA Input Voltage 110 115 V 220 240 V Input Frequency 50 60 Hz Input Capacity 490 VA 75 W Output Voltage 7 2 18 V DC Output Current 9A DC Hold Bolt Cylinder Oil Port Return Valve Pump Case Pum...

Страница 6: ... mm two holes M5 HCC 19DF Ø 3 20 28 20 11 5 mm two holes M6 26 20 10 mm two holes M5 Standard accessories HCC 19DF Battery charger DC18RA 1 Battery BL1830 1 Battery cover 1 Hex wrenches M3 M4 M5 M6 One each Spanner 17 mm 19 mm 1 Hydraulic oil 46 150 cm3 1 Carrying case 1 Spare blade size Attach the blade corresponding to the model correctly Note Use only genuine Ogura blades Blade B on Cutter Rod ...

Страница 7: ...ately 24 hours 6 Charging time varies by temperature 10 C 50 F 40 C 104 F that battery cartridge is charged at and conditions of the battery cartridge such as a battery car tridge which is new or has not been used for a long pe riod of time 7 After charging remove the battery cartridge from the charger and unplug the charger from the power source The battery charger is for charging OGURA battery c...

Страница 8: ...ch into its trickle charge maintenance charge mode and keep the battery cartridge fresh and fully charged To maintain product SAFTY and RELIABILITY repairs any other maintenance or adjustment should be performed by a OGURAAuthorized Service Centers always using OGURA replacement parts Trickle charge Maintenance charge This charger is equipped with cooling fan heated battery in order to enable the ...

Страница 9: ...charge the battery cartridge in presence of flammable liquids or gases 8 Do not expose charger to rain or snow 9 Never carry charger by cord or yank it to disconnect from receptacle 10 After charging or before attempting any maintenance or cleaning unplug the charger from the power source Pull by plug rather than cord whenever disconnecting charger 11 Make sure cord is located so that it will not ...

Страница 10: ...elative to the tool and the surrounding area is safe for operation Put on safety glasses and wear protective clothing 2 Refer to the tool specifications in this manual and do not cut rebar of size or hardness that exceeds the cutting capacity of the tool 3 Do not cut material other than rebar Please ask the manufacturer if you want to cut other materials WARNING Cutting Procedure 1 Position the re...

Страница 11: ... be damaged the rebar will be ejected violently and may cause serious personal injury WARNING Do not cut rebar when it is not properly supported by the Stopper HCC 16DF or the Hold Bolt HCC 19DF When cutting hold the rebar on the Stopper HCC 16DF or Hold Bolt HCC 19DF side as shown in the figure on the left If not the cut piece may fly off and cause serious injury to the operator or bystanders WAR...

Страница 12: ...urned and before starting the next operation Loosen the Return valve screw anticlockwise by 1 2 turn HCC 16DF Rotating Function of Motor HCC 16DF HCC 19DF Return Valve Operation HCC 16DF HCC 19DF Note Keep the air hole in the end of the Bar Holder clear of dirt and debris The air hole controls the internal pressure and should not be obstructed Keep your hands and face away from the blades the movi...

Страница 13: ...ng edges of the blades are chipped cracked deformed or damaged in any way their cutting ability will be reduced Cutting under such conditions may cause further damage and result in personal injury The blades should be replaced as a set immediately if any damage is found The bolts that hold Blade A and Blade B should be tightened regularly If the bolts become loose the Blades may be damaged and may...

Страница 14: ...cannot be moved accidentally 4 Remove the Bolt SB10 15 which caps the oil filler hole Add the oil being careful not to allow any oil to spill into the motor 5 Replace the Bolt SB10 15 and tighten securely 6 Reinsert the Battery into the tool and complete the cutting operation 7 Repeat the above procedure several times until the oil level remains correct Only pure hydraulic oil as recommended by Og...

Страница 15: ...se or damaged Blades Cutter Rod has not returned completely due to weak Return spring Insufficient oil Return Valve not properly seated or seating damaged Return Valve damaged Incorrect clearance between Cylinder and Piston Check Valve not properly seated or seat ing damaged Urethane packing damaged or broken Oil leveller Bladder damaged or broken Cutter Rod Bar Holder O Ring damaged Rod Bar Holde...

Страница 16: ...2661 Hongo Ebina City Kanagawa pref Japan 243 0417 TEL 046 238 1285 FAX 046 238 4188 IOJIN 00000 0904 ...

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