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14

Start  and  adjust  the  engine  as  detailed  in  the  starting 
instructions.
Now open the throttle fully and run the engine for no more 
than 5 seconds with the needle-valve tuned to produce near 
maximum r.p.m., then, immediately, slow the engine down 
again by opening the needle-valve approximately one turn. 
The rich mixture, so induced, will cool the engine, at the 
same time providing increased of lubrication.
Allow the engine to run like this for about 10 seconds, then 
close  the  needle-valve  again  to  speed  it  up  to  near 
maximum rpm for another 5 seconds.
Repeat this process, alternately running the engine fast and 
slow  by  means  of  the  needle-valve,  while  keeping  the 
throttle fully open, then begin to extend the short periods of 
high-speed operation until two full tanks of fuel have been 
consumed. 

Following  the  initial  running-in  session,  check  for  any 
looseness in the installation due to vibration, then allow the 
engine a period of moderately rich operation in flight.
For  the  first  flight,  have  the  needle-valve  set  on  the  rich 
side  and  adjust  the  throttle  trim  on  the  transmitter  so  that 
the engine does not stop when the throttle is closed to the 
idle setting.

WARNING:
When ground running the engine, avoid dusty or sandy 
locations.  If  dust  or  grit  is  drawn  into  the  engine,  this 
can  have  a  ruinous  effect,  drastically  shortening 
engine life in a matter of minutes.

RUNNING-IN (continued)

1.

2.

3.

4.

5.

6.

With  each  successive  flight,  close  the  needle-valve  very 
slightly until, at the end of about 10 flights, the needle is set 
for full power. Do not "over-lean" the mixture in an attempt 
to extract more power.

If  overheating should be suspected at any time during flight 
(i.e.if the engine begins to "labor") reduce power by partially 
closing  the  throttle  and  land  the  aircraft  to  enable  the 
needle-valve to be readjusted to a richer setting.

7.

8.

Once  the  engine  has  demonstrated  that  it  can  be  safely 
operated at full power, the carburettor can be adjusted for 
optimum  throttle  response,  following  the  instructions  given 
in the next section.

Note:
Remember  that,  when  the  engine  is  not  yet  fully  run-in, 
the  carburettor  cannot  be  expected  to  give  its  best 
response  in  flight.  Abrupt  operation  of  the  throttle,  for 
example, may cause the engine to stall. Therefore, at this 
time ,the aircraft should, as far as is possible, be flown at 
an  altitude  sufficient  to  enable  an  emergency  landing  to 
be safely made if the engine stops.

9.

15

 

Feeler gauge 0.04mm

ALL  O.S.  four-stroke  engines  have  their  valve(tappet) 
clearances correctly set before they leave the factory. However, 
if, after many hours of running time have been logged, a loss of 
power is detected, or if the engine has to be disassembled or 
repaired as a result of an accident, valve clearances should be 
checked and readjusted, as necessary. O.S. Valve Adjusting 
Tool Kit is available as optional accessory.  

Start the engine, open the throttle fully and set the needle-
valve slightly rich (30-45

°

) from the highest r.p.m. setting.

Close  the  throttle  to  the  idle  position.  Allow  the  engine  to 
idle  for  about  5  seconds,  then  reopen  the  throttle.  The 
engine should accelerate smoothly back to full speed.
If,  instead,  the  engine  responds  sluggishly  and  emits  an 
excess of white smoke from the exhaust, the idle mixture is 
too  rich.  Turn  the  mixture  control  screw  approx.  45

°

 

clockwise to lean the idling mixture.
On the other hand, if the engine hesitates before picking up 
speed or even ceases firing completely, the idle mixture is 
likely  to  be  too  lean.  Turn  the  mixture  control  valve  90

°

 

counter-clockwise  to  substantially  enrich  the  mixture,  then 
back again 45

°

 clockwise. 

IDLE MIXTURE ADJUSTMENT

In paragraphs 3 and 4 above, the 45

°

 total movements are, 

of course, approximate. It will be necessary to fine-tune the 
mixture  control  screw  10-15

°

  at  a  time  to  reach  the  best 

setting for optimum throttle response.
Continue  re-checking  the  idle  mixture  setting  until  the 
engine  responds  smoothly  and  positively  to  operation  of 
the throttle at all times.

In the course of making readjustments, it is just possible that 
the mixture control screw may be inadvertently screwed in or 
out too far and thereby moved beyond its effective range. 
The factory setting can be re-established as follows:
Set the throttle at the fully closed position. 
Now carefully rotate the mixture control screw clockwise until 
it  stops.  Finally,  turn  the  mixture  control  screw  back  exactly 
3turns  for  the  FS-70S

,  2  1/2  turns  for  the  FS-91S

and  2 

turns for the FS-91S

-P.

Resetting of Mixture Control Screw

1.

2.

3.

4.

5.

6.

VALVE ADJUSTING

The kit comes in a plastic case and includes:
(Code No.72200060)

Feeler gauge 0.1mm

Hex. key 1.5mm
Wrench 5mm

Содержание 91sII

Страница 1: ...control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 12 12 15 15 17 17 18 19 20 25 26 27 28 30 13 14 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION INSTALLING THE GLOWPLUG RELOCATION OF CARBURETTOR CONTROLS FUEL TANK INSTALLATION EXHAUST HEADER PIPE AND SILENCER THROTTLE LINKAGE NEEDLE VALVE EXTENSION FUEL LINES CARE OF FUEL PUMP AND REG...

Страница 2: ...ny part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn The advice which follows is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose M...

Страница 3: ...y flipped over compression WITHOUT the glowplug battery being reconnected Remember this if you wish to avoid the risk of a painfully rapped knuckle NOTES 5 The O S FS 70SⅡ FS 91SⅡ and FS 91SⅡ P are built like all O S engines to the highest engineering standards by a company that was established in 1936 to manufacture 2 stroke engines and which pioneered the production of four stroke cycle model ai...

Страница 4: ...p to 12 13 minutes flying time dependent upon the type of fuel used the size of the propeller and on the proportion of full throttle to part throttle operation through the flight Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically see sketch To prevent the pickup from adher...

Страница 5: ... with the header pipe or silencer may result in a serious burn If you need to tighten the silencer joints which may loosen when they are hot use a thick folded cloth for protection FUEL LINES For fuel line use heavy duty silicone rubber tubing of approximately 2 5mm inside and 5 0mm outside diameter Note Be sure to use a muffler pressurized fuel feed system It is advisable to fasten connections wi...

Страница 6: ...ted on a methanol based fuel containing not less than 18 castor oil or a top quality synthetic lubricant or a mixture of both plus a small percentage 5 15 of nitromethane for improved flexibility and power The carburettor is adjusted at the factory for a fuel containing 20 lubricant and 10 nitromethane Some commercial fuels also contain coloring additives as an aid to fuel level visibility In some...

Страница 7: ...ylinder automatically Starting procedure is as follows Check that the current to the glowplug is switched off Check that the polarity of the starter battery leads rotates the engine counter clockwise when viewed from the front Open the needle valve 3 3 5 turns from the fully closed position and temporarily set the throttle in the fully open position Apply the starter and press the starter switch f...

Страница 8: ...y cause the engine to stall Therefore at this time the aircraft should as far as is possible be flown at an altitude sufficient to enable an emergency landing to be safely made if the engine stops 9 15 Feeler gauge 0 04mm ALL O S four stroke engines have their valve tappet clearances correctly set before they leave the factory However if after many hours of running time have been logged a loss of ...

Страница 9: ...te prop through two revolutions and recheck gap 5 If clearance is correct loosen the locknut on the other rocker arm and repeat steps 1 to 5 above Finally replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting ...

Страница 10: ...g must be cleansed separately in methanol or glow fuel On no account must they come into contact with kerosene Before completely reassembling the engine make sure that no kerosene remains inside that could find its way into the pump unit carburettor etc Inject sparingly preserving oils rust inhibitors etc unless approved for silicone rubber products An appropriate alternative here may be one of th...

Страница 11: ...925010 45910100 44014010 44001100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60R Breather Nipple No 5 Intake Pipe Intake Pipe Assembly Cylinder Head w valve Assembly Cylinder Head w Gasket Split Cotter 2pc 1pair Valve Spring Retainer...

Страница 12: ...00 45925010 45910100 45903200 Description Code No No The specifications are subject to alteration for improvement without notice Description Code No No Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60P Breather Nipple No 5 Intake Pipe I...

Страница 13: ... 45231100 45771000 45901010 45914010 45530030 45902010 45907010 72508001 46103100 45605000 45906000 71615009 45926000 45925100 45925010 45910100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60N Breather Nipple No 5 Intake Pipe Intake P...

Страница 14: ...4081970 45984900 1 1 1 1 2 1 3 1 4 1 5 2 3 4 5 5 1 5 2 6 7 8 9 Description Code No No Needle Valve Assembly Needle Assembly O Ring 2pcs Set Screw Needle Valve Holder Assembly Ratchet Spring Carburetor Body Rotor Guide Screw Fuel Inlet No 1 Mixture Control Valve Assembly O Ring L 2pcs O Ring S 2pcs Carburetor Rotor Throttle Lever Assembly Carburetor Rubber Gasket Carburetor Retaining Screw 2pcs 27 ...

Страница 15: ... Stroke PracticalR P M Output Weight Specifications THREE VIEW DRAWING C Copyright 2000 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan 60090990 061107 URL http www os engines co jp U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E ...

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