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16

Note:
Valve  clearances  of  all  O.S.  four-stroke-cycle  engines 
must be checked and reset ONLY WHEN THE ENGINE IS 
COLD. Procedure is as follows.

Remove  the  cover  from  the  rocker-box  on  top  of  the 
cylinder-head, using the correct size Allen hex key.

1.

Turn  the  propeller  counter-clockwise  until  compression  is 
first felt, then turn it a futher quarter revolution. At this point, 
both  valves  should  be  closed.  (If  the  prop  driver  ('drive 
hub') of your engine is engraved with a letter 'T', this mark 
should now be at the top.)

2.

The standard valve clearance, on both inlet and exhaust 
valves,  is  between  0.04mm  and  0.10mm(0.0015-0.004 
inch), measured between valve stem and rocker arm. Use 
the  0.04mm  and  0.10mm  feeler  gauges  to  check 
clearances. (See Fig.1.)

3.

Note:
If  the  gap  is  found  to  be  less  than  0.04mm,  it  is  not 
necessary  to  readjust  the  clearance  if  the  engine  has 
good compression and starts easily.

Equally,  if  the  gap  exceeds 
0.10mm  but  is  not  more  than 
0.14mm  (i.e.  the  thickness  of 
both  feeler  gauges  inserted 
together), it is not essential to 
readjust  the  clearance  if  the 
engine runs satisfactorily.

Fig.1

If a clearance is found to be outside either of these limits, 
it should be reset as follows.

Carefully loosen the locknut 
on rocker-arm 1/4-1/2 turn 
with 5mm wrench.
(Fig.2.)

1.

2.

3.

Locknut

Wrench

Loosen approx.
1/4 to 1/2 turn.

Turn adjusting-screw approx. 
1/2 turn counter-clockwise to 
open  gap,  using  appropriate 
tool -i.e. Allen hex key.
(Fig.3.)

Fig.2

Fig.3

Fig.4

Adjusting
Screw

Turn approx.
1/2 turn.

Allen Key

Insert 0.04mm feeler gauge 
between  valve  stem  and 
rocker-arm and gently turn 
adjusting screw clockwise 
until it stops.(Fig.4.)

0.04mm Feeler
Gauge

Turn with fingers
until it stops.

0.04mm
Feeler Gauge

Rocker Arm

Valve

17

Re-tighten  locknut  while 
holding  adjusting  screw 
stationary. (Fig.5.)

4.

Hold at the
screw head.

Fig.5

Tighten 
Locknut.

Remove  0.04mm  feeler, 
rotate  prop  through  two 
revolutions  and  recheck 
gap.

5.

If  clearance  is  correct,  loosen  the  locknut  on  the  other 
rocker-arm and repeat steps 1 to 5 above. Finally, replace 
rocker box cover.

6.

Remember:
Excessive  valve  clearance  will  cause  loss  of  power,  due 
to valve (s) not opening sufficiently. On the other hand, a 
total loss of clearance may cause difficult starting due to 
valves  not  closing  properly,  resulting  in  loss  of 
compression.

CARE AND MAINTENANCE

Please pay attention to the matters described below to ensure 
that  your  engine  serves  you  well  in  regard  to  performance, 
reliability and long life.
As  previously  mentioned,  it  is  vitally  important  to  avoid 
operating  the  engine  in  conditions  where  dust,  disturbed  by 
the  propeller,  may  be  deposited  on  the  engine  and  enter  its 
working  parts.  Also,  remember  to  keep  your  fuel  container 
closed to prevent foreign matter from contaminating the fuel.
Do  not  forget  to  clean  the  fuel  filters  periodically  and,  from 
time  to  time,  unscrew  the  complete  needle-valve  assembly 
from the carburettor and remove any foreign matter that has 
accumulated in this area. 
If these precautions are neglected, restriction of fuel flow may 
cause the engine to cut out, or the fuel/air mixture to become 
too lean causing the engine to overheat.

The use of modern high-performance alcohol based model 
engine fuels, while promoting cooler running, improved anti-
detonation  combustion  and  increased  power,  have  the 
disadvantage of causing bottom end corrosion in a four-stroke 
engine. This is due to the acidic by products of combustion that 
accumulate in the engine's crankcase and are not flushed out 
by fresh air/fuel mixture as in the case of a two-stroke engine. 
The use of nitromethane in the fuel can also contribute to the 
problem. As noted earlier, the FS-70S

, FS-91S

 and FS-

91S

-P have their most vulnerable  components  protected 

against  such  attack  but,  as  a  primary  defence,  users  are 
advised, once again, to avoid running the engine on too lean a 
mixture  and  by  making  sure  that  the  engine  is  purged  of 
contaminants as much as possible.
 

Содержание 91sII

Страница 1: ...control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 12 12 15 15 17 17 18 19 20 25 26 27 28 30 13 14 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION INSTALLING THE GLOWPLUG RELOCATION OF CARBURETTOR CONTROLS FUEL TANK INSTALLATION EXHAUST HEADER PIPE AND SILENCER THROTTLE LINKAGE NEEDLE VALVE EXTENSION FUEL LINES CARE OF FUEL PUMP AND REG...

Страница 2: ...ny part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn The advice which follows is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose M...

Страница 3: ...y flipped over compression WITHOUT the glowplug battery being reconnected Remember this if you wish to avoid the risk of a painfully rapped knuckle NOTES 5 The O S FS 70SⅡ FS 91SⅡ and FS 91SⅡ P are built like all O S engines to the highest engineering standards by a company that was established in 1936 to manufacture 2 stroke engines and which pioneered the production of four stroke cycle model ai...

Страница 4: ...p to 12 13 minutes flying time dependent upon the type of fuel used the size of the propeller and on the proportion of full throttle to part throttle operation through the flight Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically see sketch To prevent the pickup from adher...

Страница 5: ... with the header pipe or silencer may result in a serious burn If you need to tighten the silencer joints which may loosen when they are hot use a thick folded cloth for protection FUEL LINES For fuel line use heavy duty silicone rubber tubing of approximately 2 5mm inside and 5 0mm outside diameter Note Be sure to use a muffler pressurized fuel feed system It is advisable to fasten connections wi...

Страница 6: ...ted on a methanol based fuel containing not less than 18 castor oil or a top quality synthetic lubricant or a mixture of both plus a small percentage 5 15 of nitromethane for improved flexibility and power The carburettor is adjusted at the factory for a fuel containing 20 lubricant and 10 nitromethane Some commercial fuels also contain coloring additives as an aid to fuel level visibility In some...

Страница 7: ...ylinder automatically Starting procedure is as follows Check that the current to the glowplug is switched off Check that the polarity of the starter battery leads rotates the engine counter clockwise when viewed from the front Open the needle valve 3 3 5 turns from the fully closed position and temporarily set the throttle in the fully open position Apply the starter and press the starter switch f...

Страница 8: ...y cause the engine to stall Therefore at this time the aircraft should as far as is possible be flown at an altitude sufficient to enable an emergency landing to be safely made if the engine stops 9 15 Feeler gauge 0 04mm ALL O S four stroke engines have their valve tappet clearances correctly set before they leave the factory However if after many hours of running time have been logged a loss of ...

Страница 9: ...te prop through two revolutions and recheck gap 5 If clearance is correct loosen the locknut on the other rocker arm and repeat steps 1 to 5 above Finally replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting ...

Страница 10: ...g must be cleansed separately in methanol or glow fuel On no account must they come into contact with kerosene Before completely reassembling the engine make sure that no kerosene remains inside that could find its way into the pump unit carburettor etc Inject sparingly preserving oils rust inhibitors etc unless approved for silicone rubber products An appropriate alternative here may be one of th...

Страница 11: ...925010 45910100 44014010 44001100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60R Breather Nipple No 5 Intake Pipe Intake Pipe Assembly Cylinder Head w valve Assembly Cylinder Head w Gasket Split Cotter 2pc 1pair Valve Spring Retainer...

Страница 12: ...00 45925010 45910100 45903200 Description Code No No The specifications are subject to alteration for improvement without notice Description Code No No Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60P Breather Nipple No 5 Intake Pipe I...

Страница 13: ... 45231100 45771000 45901010 45914010 45530030 45902010 45907010 72508001 46103100 45605000 45906000 71615009 45926000 45925100 45925010 45910100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60N Breather Nipple No 5 Intake Pipe Intake P...

Страница 14: ...4081970 45984900 1 1 1 1 2 1 3 1 4 1 5 2 3 4 5 5 1 5 2 6 7 8 9 Description Code No No Needle Valve Assembly Needle Assembly O Ring 2pcs Set Screw Needle Valve Holder Assembly Ratchet Spring Carburetor Body Rotor Guide Screw Fuel Inlet No 1 Mixture Control Valve Assembly O Ring L 2pcs O Ring S 2pcs Carburetor Rotor Throttle Lever Assembly Carburetor Rubber Gasket Carburetor Retaining Screw 2pcs 27 ...

Страница 15: ... Stroke PracticalR P M Output Weight Specifications THREE VIEW DRAWING C Copyright 2000 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan 60090990 061107 URL http www os engines co jp U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E ...

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