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6

As supplied, the FS-70S

Ⅱ, 

FS-91S

 and FS-91S

-P have their 

throttle  lever  on  the  right  hand  side  and  needle-valve  control  on 
the left. However, where more convenient for certain installations, 
these  positions  may  be  reversed  after  rotating  the  carburettor 
through 180˚ horizontally.
Proceed as follows:
1.

2.

3.

4.

5.

RELOCATION OF CARBURETTOR CONTROLS

Remove the intake pipe mounting screws from the cylinder head 
(taking care not to lose the flange gasket [91S

/91S

Ⅱ-

P] ) and 

the carburettor mounting screws from the crankcase cover plate 
bracket.

Detach  short  tubing  connecting  carburettor  to  pump  unit  (FS-
91S

-P) and gently rotate the carburettor through 180

°

 without 

separating it from the intake pipe or removing the enclosed O-
ring seal.

Re-install  the  complete  sub-assembly  of  intake  pipe  and 
carburettor,  making  sure  that  adjoining  surfaces  are  clean. 
Tighten screws evenly and firmly but not excessively.

Remove  pump  mounting  screws  from  the  crankcase  cover 
plate lugs, carefully rotate the pump clockwise one-quarter turn 
and attach it to the second pair of lugs provided, taking care that 
the central tubing connecting the crank chamber to the pump 
diaphragm chamber is not twisted.

Finally,  make  sure  that  all  external  tubing  connections  are 
secure and do not leak. 

Intake Pipe 

           Mounting Screw

Intake Pipe

Throttle Lever

Carburettor 

     Mounting Screw

Needle Valve

FueI Inlet

PD-07 Pump

Pump Mounting Screw

Pressure Regulator

7

⇔ 

10〜15mm

Because  these  are  powerful,  large-displacement,  single-cylinder 
four-stroke-cycle  engines,  it  is  essential  to  use  very  substantial 
engine mounting. Conventional wooden mounting beams should 
be  of  rigid  hardwood  and  of  at  least  15mm  or    5/8-in  square 
section. 

INSTALLATION

FUEL TANK

A  fuel  tank  of  approximately  300cc  capacity  is  suggested.  This 
allows up to 12-13 minutes flying time, dependent upon the type of 
fuel used, the size of the propeller and on the proportion of full-
throttle to part-throttle operation through the flight. Make sure that 
the  tank  is  well  rinsed  out  with  methanol  or  glow  fuel  before 
installation and that the pickup weight is well clear of the bottom of 
the tank when held vertically (see sketch). To prevent the pickup 
from  adhering  to  the  tank  wall  under  suction  and  restricting  fuel 
flow,  slots  may  be  filed  in  the  end  of  the  weight  as  shown. 
Alternatively,  a  Non-Bubble  type  weight  (Code  No.  71531000) 
may be used.

Make sure that the mounting beams are parallel and that their top

surfaces are in the same plane.

How to fasten the mounting screws.

Hardwood mounting beams

O.S. radial motor mount

(cast aluminum)

For filling or emptying tank

To fuel inlet

Air vent

Use thick-walled sillcone tubing

Tighten second nut firmly

down onto first nut.

Tighten this nut first.

Steel washer

3.5mm steel nuts

4mm steel screw

Spring washer or 

lock washer

15mm min.

15mm min.

Hardwood such as 

cherry or maple.

Spring washer

3.5mm steel Allen screw

Make sure that these mounting beams are accurately aligned and 
firmly  integrated  with  the  airframe,  reinforcing  the  adjacent 
structure to absorb vibration. Use 3.5mm or larger steel screws, 
preferably  Allen  type  hexagon  socket  head  cap  screws,  with 
washers and locknuts, for bolting the engine to the bearers.
As an alternative to wooden beam mounting, a special O.S. cast 
aluminium  radial  motor  mount,  complete  with  3.5mm  mounting 
screws, is available as an optional extra part, where front bulkhead 
(firewall) type mounting is called for. Engine installation should, in 
any case, be made in such a way that basic maintenance can be 
conveniently carried out.

Front view

CORRECT

Side view

Top surfaces are in the same plane.

Re-align the surfaces 

as necessary

INCORRECT

Top surfaces are not 

in the same plane.

Opposite beam

Top surfaces are not 

in the same plane.

Engine does not 

rest firmly.

Содержание 91sII

Страница 1: ...control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 12 12 15 15 17 17 18 19 20 25 26 27 28 30 13 14 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION INSTALLING THE GLOWPLUG RELOCATION OF CARBURETTOR CONTROLS FUEL TANK INSTALLATION EXHAUST HEADER PIPE AND SILENCER THROTTLE LINKAGE NEEDLE VALVE EXTENSION FUEL LINES CARE OF FUEL PUMP AND REG...

Страница 2: ...ny part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn The advice which follows is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose M...

Страница 3: ...y flipped over compression WITHOUT the glowplug battery being reconnected Remember this if you wish to avoid the risk of a painfully rapped knuckle NOTES 5 The O S FS 70SⅡ FS 91SⅡ and FS 91SⅡ P are built like all O S engines to the highest engineering standards by a company that was established in 1936 to manufacture 2 stroke engines and which pioneered the production of four stroke cycle model ai...

Страница 4: ...p to 12 13 minutes flying time dependent upon the type of fuel used the size of the propeller and on the proportion of full throttle to part throttle operation through the flight Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically see sketch To prevent the pickup from adher...

Страница 5: ... with the header pipe or silencer may result in a serious burn If you need to tighten the silencer joints which may loosen when they are hot use a thick folded cloth for protection FUEL LINES For fuel line use heavy duty silicone rubber tubing of approximately 2 5mm inside and 5 0mm outside diameter Note Be sure to use a muffler pressurized fuel feed system It is advisable to fasten connections wi...

Страница 6: ...ted on a methanol based fuel containing not less than 18 castor oil or a top quality synthetic lubricant or a mixture of both plus a small percentage 5 15 of nitromethane for improved flexibility and power The carburettor is adjusted at the factory for a fuel containing 20 lubricant and 10 nitromethane Some commercial fuels also contain coloring additives as an aid to fuel level visibility In some...

Страница 7: ...ylinder automatically Starting procedure is as follows Check that the current to the glowplug is switched off Check that the polarity of the starter battery leads rotates the engine counter clockwise when viewed from the front Open the needle valve 3 3 5 turns from the fully closed position and temporarily set the throttle in the fully open position Apply the starter and press the starter switch f...

Страница 8: ...y cause the engine to stall Therefore at this time the aircraft should as far as is possible be flown at an altitude sufficient to enable an emergency landing to be safely made if the engine stops 9 15 Feeler gauge 0 04mm ALL O S four stroke engines have their valve tappet clearances correctly set before they leave the factory However if after many hours of running time have been logged a loss of ...

Страница 9: ...te prop through two revolutions and recheck gap 5 If clearance is correct loosen the locknut on the other rocker arm and repeat steps 1 to 5 above Finally replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting ...

Страница 10: ...g must be cleansed separately in methanol or glow fuel On no account must they come into contact with kerosene Before completely reassembling the engine make sure that no kerosene remains inside that could find its way into the pump unit carburettor etc Inject sparingly preserving oils rust inhibitors etc unless approved for silicone rubber products An appropriate alternative here may be one of th...

Страница 11: ...925010 45910100 44014010 44001100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60R Breather Nipple No 5 Intake Pipe Intake Pipe Assembly Cylinder Head w valve Assembly Cylinder Head w Gasket Split Cotter 2pc 1pair Valve Spring Retainer...

Страница 12: ...00 45925010 45910100 45903200 Description Code No No The specifications are subject to alteration for improvement without notice Description Code No No Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60P Breather Nipple No 5 Intake Pipe I...

Страница 13: ... 45231100 45771000 45901010 45914010 45530030 45902010 45907010 72508001 46103100 45605000 45906000 71615009 45926000 45925100 45925010 45910100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60N Breather Nipple No 5 Intake Pipe Intake P...

Страница 14: ...4081970 45984900 1 1 1 1 2 1 3 1 4 1 5 2 3 4 5 5 1 5 2 6 7 8 9 Description Code No No Needle Valve Assembly Needle Assembly O Ring 2pcs Set Screw Needle Valve Holder Assembly Ratchet Spring Carburetor Body Rotor Guide Screw Fuel Inlet No 1 Mixture Control Valve Assembly O Ring L 2pcs O Ring S 2pcs Carburetor Rotor Throttle Lever Assembly Carburetor Rubber Gasket Carburetor Retaining Screw 2pcs 27 ...

Страница 15: ... Stroke PracticalR P M Output Weight Specifications THREE VIEW DRAWING C Copyright 2000 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan 60090990 061107 URL http www os engines co jp U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E ...

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