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Operating Instruction and Documentation 

                                                                                                             UNI-LIFT 4000  

 

 

- 14 - 

1. Introduction 

 

The document 

”Operating Instruction and Documentation”

 contains important information about 

installation, operation and maintenance of the lift. 

To furnish proof of the 

installation of the automotive lift

 the form ”Record of Installation” must be 

signed and returned to the manufacturer. 

To furnish proof of the singular, regular and extraordinary check this documentation contains forms. 

The forms should be used to document the checks. They should not be removed from this 

documentation. 

Every 

change of the construction

 and 

displacement

 of the automotive lift has to be registered in 

the 

”Master document”

 of the lift.

 

 

1.1 Installation and check of the automotive lift 

 
Only specialist staff is allowed to do work concerning safety and to do the safety checks of the lift. 

They are called experts and competent persons in this document. 

Experts  

are persons (for example self-employed engineers, experts) which have received 

instruction and have experience to check and to test automotive lifts. They know the 

relevant regulations concerning both labour and accidents prevention. 

Competent persons are persons who have acquired adequate knowledge and experience with 

automotive lifts. They took part in training from the lift-manufacturer (servicing 

technicians of the manufacturer or dealer are competent) 

 

1.2 Information of Warning 

 
To show danger and to show important information the three symbols below  are used. Pay 

attention to those passages, which are marked with these symbols. 

 

Danger!  This sign indicates danger to life. Inexpert handling of the described 
operation may be dangerous to life. 
 

 

Caution! This sign cautions against  possible damage to the automotive lift or other 
material defects in case of inexpert handling . 

 

Attention! This sign indicates an important function or another important    

note. 

 

 

 

 

Содержание UNI-LIFT 4000 MB

Страница 1: ...ating Instruction and Documentation Serial number Otto Nu baum GmbH Co KG Korker Strasse 24 D 77694 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 7853 8787 E mail info nussbaum lifts de http www nussba...

Страница 2: ...ical diagram drawing 25 3 7 Electrical plug connection 37 3 6 Pneumatic diagram drawing 38 4 Safety regulations 39 5 Operating instructions 40 5 1 Lifting the vehicle 40 5 2 Lowering the vehicle 41 5...

Страница 3: ...he Quality Report Q40 2 9 1 under remarks 4 Apply the security check according to the lift documentation and confirm it on the Report P 04 5 Introduce the operating procedures to the operator s of the...

Страница 4: ...Operating Instruction and Documentation UNI LIFT 4000 4...

Страница 5: ...Operating Instruction and Documentation UNI LIFT 4000 5...

Страница 6: ...Operating Instruction and Documentation UNI LIFT 4000 6...

Страница 7: ...Operating Instruction and Documentation UNI LIFT 4000 7...

Страница 8: ...Operating Instruction and Documentation UNI LIFT 4000 8...

Страница 9: ...Operating Instruction and Documentation UNI LIFT 4000 9...

Страница 10: ...liged to allow only those persons complying to the following requirement to work at the unit being well acquainted with the basic regulations concerning labour safety and accident prevention and being...

Страница 11: ...ed Guarantee and liability Our General conditions of selling and delivering are in force There will be no guarantee or liability for injuries of persons or things if these injuries are caused by one o...

Страница 12: ...ked and the lift was started The installation was effected from the operating authority competent please delete as applicable The safety of the automotive lift was checked from the competent before th...

Страница 13: ...arted The persons below were introduced after the installation of the automotive lift The introduction was carried out from an erector of the lift manufacturer or from a franchised dealer competent pe...

Страница 14: ...lift They are called experts and competent persons in this document Experts are persons for example self employed engineers experts which have received instruction and have experience to check and to...

Страница 15: ...le It s not allowed to install the standard automotive lift in a hazardous location washing bays or wet environment After changes of the construction after essential maintenance work on carrying parts...

Страница 16: ...Operating Instruction and Documentation UNI LIFT 4000 16 2 5 Declaration of conformity...

Страница 17: ...omer 3 N PE 400V 50 Hz standard version with fuse 16 Ampere Time lag fuse Pay attention to the voltage of your country 3 2 Safety devices 1 Safety ratchets at the main lift and the wheel free lift Saf...

Страница 18: ...Operating Instruction and Documentation UNI LIFT 4000 18 3 3 Datasheet...

Страница 19: ...Operating Instruction and Documentation UNI LIFT 4000 19...

Страница 20: ...Operating Instruction and Documentation UNI LIFT 4000 20 3 4 Sketch of the base plates Observe the inner distance of the platforms See the table of the data sheet EINBAU0680...

Страница 21: ...ng Thickness of concrete min 180mm Prepared by customer at the main operating unit power supply 3PH N PE 400V 50Hz fuse 16 Ampere time lag cable diameter 5x 2 5m cable length approx 2m air pressure in...

Страница 22: ...Operating Instruction and Documentation UNI LIFT 4000 22...

Страница 23: ...Operating Instruction and Documentation UNI LIFT 4000 23 3 4 Hydraulic diagram drawing...

Страница 24: ...rol valve 1 9 9802471 0 10 Pressure rcontrol valve 232NSTL02082 0 11 Emergency lowering screw at the main block 9914 M12x020ZN 0 12 screen 0 13 Ball valve 980513 0 14 Pressure switch 15bar DSH000 002...

Страница 25: ...Operating Instruction and Documentation UNI LIFT 4000 25 3 5 Electrical diagram drawing...

Страница 26: ...Operating Instruction and Documentation UNI LIFT 4000 26...

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Страница 36: ...Operating Instruction and Documentation UNI LIFT 4000 36...

Страница 37: ...Operating Instruction and Documentation UNI LIFT 4000 37 3 7 Electrical plug connection...

Страница 38: ...way valve ratchet wheel free lift 960047 0 4 3 2 way valve passive ratchet 960047 0 6 air pressure control valve 960039 0 7 pressure switch DSP000 001 0 8 3 2 way valve 960047 1 0 Pneumatic cylinder e...

Страница 39: ...personnel over the age of 18 years old are to operate this lift Position the polymer supports as described of the vehicle manufacturer under the vehicle Version with wheel free lift The correct posit...

Страница 40: ...chapter 4 carefully before working with the lift 5 1 Lifting the vehicle Master side Slave side Oil tank air pressure control valve Cover Non existent Button lifting Button lowering Red Lamp Platform...

Страница 41: ...cedure 5 3 Lowering into the ratchet for wheel alignment Before carrying out the wheel alignment procedure the lift must be lowered into the ratchet Raise the lift on the working height Press the butt...

Страница 42: ...r normal operating of the automotive lift the vehicle might fall down Lower the lift onto the lowest position Remove the vehicle from the lift Raise the lift approx 500 mm pic 2 Position of the overri...

Страница 43: ...e cylinder and the square tube which the ratchets are welded to These distance blocs are not necessary at the master side as the diameter cylinder is larger If the lift does not work properly the reas...

Страница 44: ...onto an obstacle with the slave side Push bypass switch located behind the cover at the right side of the command unit see pic 2 Push button Lifting simultaneously until the obstacle can be removed R...

Страница 45: ...manually and support them with an appropriate means for example wedge between cylinder and upper part so they cannot engage see pic 4 Raise the passive ratchets at both sides and support them with an...

Страница 46: ...the command unit with a hexagon socket screw key see pic 7 Loosen the set screw until the lowering procedure starts With danger close the emergency lowering screw at the operating unit Fasten set scr...

Страница 47: ...ts are organised between our clients and their local retailers A service must be performed at regular intervals of 3 months through the operator in accordance with following service manual If the lift...

Страница 48: ...erve the RAL Number min once in a year Check the zinc surface and repair it with a suitable tool Use abrasive paper grain 280 White rust can result from moisture laying in certain areas for long perio...

Страница 49: ...done with the lift the degree of cleanliness of the workshop and location of the lift The degree and amount of dirt is dependent on the season on the weather conditions and the ventilation of the wor...

Страница 50: ...the lift is performed by trained technicians of the manufacturer or one of its distribution partners If the operator can provide trained mechanics he or she can install the lift by him or herself The...

Страница 51: ...German dowel manufacturer or equivalent dowels of other manufacturer but observe their regulations Before doweling check the concrete floor with quality C20 25 if the concrete floor goes to the top ed...

Страница 52: ...If the place of installation shall be changed the new place has to be prepared in according to the regulations of the first installation The changing should be performed in accordance with the followi...

Страница 53: ...ine to the Master cylinder from hydraulic unit to master cylinder below Hydraulic hose 2 return line from master cylinder from master cylinder above to T piece Hydraulic hose 3 line to the slave cylin...

Страница 54: ...pth a 100 Min anchorage depth b 80 Thickness of concrete c min 160 Diameter of bore d 20 Thickness of the lift pieces e 0 40 Number of dowels 16 Starting torque 70 minimum concrete thickness by using...

Страница 55: ...anchorage depth b 80 80 80 Thickness of concrete c min 160 min 160 min 160 Diameter of bore d 20 20 20 Thickness of the lift pieces e 40 65 65 100 100 140 Number of dowels 16 16 16 Starting torque 70...

Страница 56: ...tre de l al sage do 15 18 24 Bauteildicke thickness of the lift piece Epaisseur de la pi ce tfix 0 50 0 100 0 100 Anzugsdrehmoment Nm turn ng moment moment d une force MD 40 80 120 Gesamtl nge Total l...

Страница 57: ...g vois le plan de fondation actuel Bohrerdurchmesser diameter of bore Diam tre de l al sage do 15 18 18 24 24 Bauteildicke thickness of the lift piece Epaisseur de la pi ce tfix 0 40 0 50 0 100 0 50 0...

Страница 58: ...force Tinst 20 40 80 Gesamtl nge mm Total length Longueur totale l 130 150 200 Gewinde Thread fil M 10 12 16 a 4 b 8 c 10 d 12 e 14 f 16 St ckzahl piece number nombre des pi ces g 20 Die Montageanwei...

Страница 59: ...on photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Lev...

Страница 60: ...lector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Level of the hydraulic o...

Страница 61: ...n photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Leve...

Страница 62: ...n photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Leve...

Страница 63: ...n photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Leve...

Страница 64: ...n photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Leve...

Страница 65: ...n photo electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Leve...

Страница 66: ...to electric reflector F F F Condition cylinder F F F Condition function safety ratchets F F F Condition piston rod F F F Condition of the covers F F F Closeness of the hydraulic system F F F Level of...

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