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OM3-80 12/21
Lubrication & Maintenance/500 Hour/12 Month (Continued)
RG19661,0000409 -19-08MAR13-1/1
Pressure Testing Cooling System
RG6557
—UN—20JAN9
3
RG9850
—UN—06JAN9
9
pressurized cooling system can cause
serious burns.
cool enough to touch with bare hands. Slowly
before removing completely.
Test Coolant Filler Cap
tester as shown.
pressure for 10 seconds within the normal range if cap
is acceptable.
If gauge does not hold pressure, replace pressure cap.
Radiator
Cap—Pressure..................................................110kPa (1.1 bar) (16 psi)
3. Remove the cap from gauge, turn it 180°, and retest
accurate.
Test Cooling System
NOTE: Engine should be warmed up to test
overall cooling system.
1. Allow engine to cool, then carefully remove coolant
2. Fill tank with coolant to the normal operating level.
IMPORTANT: DO NOT apply excessive pressure
to cooling system, doing so may damage
coolant tank and hoses.
Cooling System—Pres-
sure................................................................................. 110kPa (16 psi)
4. With pressure applied, check all cooling system hose
connections, coolant tank, and overall engine for leaks.
If leakage is detected, correct as necessary and
pressure test system again.
If no leakage is detected, but the gauge indicated a
drop in pressure, coolant may be leaking internally
within the system or at the block-to-head gasket. Have
your servicing dealer or distributor correct this problem
immediately.
OUOD002,0000169 -19-23NOV01-1/1
Checking Engine Electrical Ground
Connections
Keep all engine ground connections clean and tight to
prevent electrical arcing which can damage electronic
components.
Also see precautions in Troubleshooting Section when
welding on engine or machine.
41
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