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North Star M157593E, Руководство пользователя

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Parts Explosion M157593 – Rev E

 

 

52 

 
 
 

REF 

PART #  DESCRIPTION 

QTY 

  REF 

PART #  DESCRIPTION 

QTY 

1 

787796 

Belt Guard Back Plate 

1 

 

76 

777723 

Quick couple nipple, 3/8" NPT F 

1 

2 

787794 

Belt Guard Cover 

1 

77 

777904 

Quick coupler, 1/4" NPT F 

1 

3 

786485 

NorthStar RW4540 Pump 

1 

 

78 

777396 

Hose, 50ft, includes #76 & #79 

1 

4 

2006 

Pump Pulley 

1 

 

79 

777722 

Quick coupler, 3/8" NPT F 

1 

5 

777419 

Pump Bushing 

1 

 

80 

777652 

Lid w/ rain cap 

1 

6 

787019 

Pump Mount 

1 

 

81 

305410 

Decal, caution hot 

1 

7 

36758 

Belt Guard Gusset 

1 

 

83 

38398 

Insulation, cap 

1 

8 

786482 

Kohler Diesel KD425-2 Engine 

1 

 

84 

779228 

Heating coil 

1 

9 

82143 

Engine Shaft Key 

1 

 

85 

33387 

Insulation, can 

1 

10 

34935 

Engine Pulley 

1 

 

86 

777915 

Quick couple nipple, 3/8" NPT F 

1 

11 

787054 

Belt Guard Corner Mount 

1 

 

87 

305208 

Tee 1/2" NPT FxFxF 

1 

12 

34750 

1-1/8" Engine Bushing 

1 

 

88 

781999 

Thermostat 

1 

13 

784990 

3/16" Engine Return Fuel Line 

17" 

 

89 

779232 

Fire chamber 

1 

14 

777834 

1/4" Hose Clamp 

10 

 

90 

30501 

1/4" Split Loom 

24" 

15 

785767 

3/16" to 1/4" Hose Mender 

1 

 

91 

785928 

Thermostat guard tab 

2 

16 

777345 

1/4" Fuel Line (Engine Return) 

17" 

 

92 

785937 

Bracket, thermostat guard 

1 

17 

777345 

1/4"  Fuel Line (Engine Supply) 

28" 

 

93 

786452 

Metal tube, thermostat guard 

1 

18 

786528 

Throttle Locking Washer 

1 

 

94 

780397 

Stainless wrap & fire chamber 

1 

19 

787022 

Belt Guard Bottom 

1 

 

95 

779614 

Injector, quick couple 

1 

20 

786527 

Throttle Control Lever 

1 

 

96 

777165 

Clear PVC hose, 1/4" 

48" 

21 

82442 

Wavy Spring Washer 

1 

 

97 

221222 

Strainer, chemical hose 

1 

22 

786380 

Pivot Spacer 

1 

 

98 

38120 

Insulation gasket 

1 

23 

786529 

Throttle Mount Bracket 

1 

 

99 

786498 

Battery cable, red 

1 

24 

786531 

Throttle Control Cable 

1 

 

100 

786499 

Battery cable, black 

1 

29 

305267 

Nut, 1/2" NPT 

1 

 

101 

787125 

Wire Harness 

1 

30 

17141 

Hose clamp 3/4" hose 

4 

 

102 

22502 

Strain relief 

1 

31 

777645 

Hose barb 1/2" NPT F x 1/2" hose 

1 

 

103 

787122 

Burner DC 

1 

32 

786352 

Skid frame  

1 

 

104 

305239 

Nipple 1/4" NPT 3" long 

1 

33 

787024 

Engine Base 

1 

 

105 

32308 

Fuel filter, water separator 

1 

34 

32002 

Isolation Mount 

4 

 

106 

777345 

1/4" Fuel Line (Burner Supply) 

13" 

35 

786451 

Snubbing Washer 

4 

 

107 

777345 

1/4" Fuel Line (Burner Return) 

10.5" 

36 

777656 

Pressure switch 

1 

 

108 

786458 

Control Box Wire Tube 

1 

37 

777378 

Hose, 18" 5400psi 

2 

 

109 

786455 

Control Box Top 

1 

39 

777375 

Unloader 

1 

 

110 

777663 

Yellow Lead Wire 

1 

41 

777410 

Elbow 3/8" NPT MxF 

2 

 

111 

779621 

Thermostat Wire 

1 

43 

35442 

Ball valve 3/4" NPT FxF 

2 

 

112 

36138 

Relay 12VDC 

1 

44 

780413 

Nipple 3/4" NPT x 3/4" NPT 

1 

 

113 

787124 

Control Panel Bottom 

1 

45 

30289 

Clear PVC hose, 3/4" 

46" 

 

114 

787126 

Control Panel Decal 

1 

47 

787798 

Belt Guard Rear Plate 

1 

 

115 

777646 

Red LED, 12VDC 

3 

48 

777671 

Hose barb 1/2" NPT M x 3/4"hose 

2 

 

116 

777855 

Toggle switch 

1 

50 

777338 

Reducer 3/8" NPT x 1/4" NPT MxF 

1 

 

117 

777647 

Battery box 

1 

52 

5023 

Hose barb 3/4" NPT x 3/4" hose 

2 

 

118 

786450 

Battery strap 

1 

53 

250142 

Strainer, 3/4" NPT FxF 

1 

 

119 

784822 

Decal, side panel 

2 

54 

82220 

U-bolt  

2 

 

120 

785088 

Diesel Only Decal 

1 

55 

35443 

Elbow 3/4" NPT x 3/4" NPT MxM 

1 

 

121 

786445 

Diesel Fuel Tank 

1 

56 

777409 

Unloader block 

1 

 

122 

785514 

Diesel Fuel Cap 

1 

57 

777337 

Nipple 1/2" NPT x 3/8" NPT MxM 

1 

 

123 

783212 

1/4" NPT x 1/4" Hose Barb Elbow 

2 

58 

38584 

Easy start valve, 3/8" NPT M 

1 

124 

777111 

Grommet, nozzles 

5 

60 

777340 

Hose barb 1/4" NPT M x 1/4" hose 

4 

 

125 

778946 

Nozzle 0 degree #4, red 

1 

61 

17141 

Hose clamp 1/2" hose 

2 

 

778739 

Nozzle 15 degree #4, yellow 

1 

63 

30289 

Clear PVC hose, 3/4" 

7" 

 

778948 

Nozzle 25 degree #4, green 

1 

64 

30289 

Clear PVC hose, 3/4" 

73" 

 

778947 

Nozzle 40 degree #4, white 

1 

65 

778829 

Elbow 3/4" NPT M x 3/4" HB 

1 

 

778949 

Nozzle, chemical, black 

1 

66 

5267 

Hose barb 3/4" NPT M X 3/4" hose 

1 

 

126 

786484 

Belt, BX46 

1 

67 

39206 

Tee 3/4" NPT MxFxF 

2 

 

127 

777725 

Decal, NorthStar 

1 

68 

5027 

Elbow, 1/2" NPT MxF 

2 

 

128 

786486 

Decal, Operating Instructions 

1 

69 

38379 

Swivel, 3/8" NPT x 1/2" NPT MxF 

1 

 

165 

n/a 

Belt Tension Bracket 

1 

70 

777411 

Tee 3/8" FxFxF 

1 

 

166 

n/a 

Belt Guard Side Bracket 

1 

71 

22393 

Relief valve, 3/8" NPT 

1 

 

167 

305587 

Isolation Mount 

5 

72 

30289 

Clear PVC hose, 3/4" 

40" 

 

170 

777836 

Thermal protector 

1 

73 

777420 

Spray gun 

1 

 

172 

777347 

6MP-6FP-6FP Tee  

2 

74 

777421 

Spray lance 

1 

173 

777838 

1/4" hex plug 

1 

75 

777422 

Quick coupler, 3/8" NPT M 

1 

 

174 

787394 

1/2" tee, FxFxM 

1 

Содержание M157593E

Страница 1: ...luding injection injury if fluid pierces the skin Injection injury can result in blood poisoning and or severe tissue damage Burns Hot spray can scald and burn skin Hot surfaces of wand engine and bur...

Страница 2: ...ements Make sure your supply water flow rate is 20 higher than the pressure washer s flow rate see Specifications section for detail and that your water is clean and particle free Storage Do not allow...

Страница 3: ...Step 4 Battery Installation 15 Moving and Towing 16 Before Each Use 18 Step 1 Check Equipment 18 Step 2 Add Fuel s 19 Step 3 Select a Suitable Worksite 21 Operation 23 Step 1 Connect Hose s Water Supp...

Страница 4: ...this pressure washer Safety apparel includes waterproof insulated gloves safety glasses with side and top protection and non slip protective footwear Some cleaning chemicals may require the use of a...

Страница 5: ...ze 2 SUPPLIES REQUIRED not included Engine Fuel Burner Fuel 1 or 2 Diesel Capacity 13 Gal Engine Oil See Engine Owner s Manual Pump Oil shipped with oil but refills required 25 Oz Oil Capacity SAE 30...

Страница 6: ...Inlet Plumbing 12 Water Inlet city tap water trailer models use hose reel 20 Heat Switch 4 Pump 21 Thermostat 5 Belt Guard 13 Throttle Control 22 Indicator Light Power 6 Engine see engine manual 14 Fu...

Страница 7: ...11 Engine Key Switch Start engine by turning clockwise 12 Water Inlet city tap water Used to connect city tap water to the inlet plumbing 13 Throttle Control Changes engine speed 14 Control Panel Fla...

Страница 8: ...on Do not allow any part of the body to come in contact with the fluid stream Gun kicks back hold with two hands Keep good footing and balance at all times Surfaces of engine burner and wand can becom...

Страница 9: ...ay temperature and automatically turns the burner off when the temperature setting is reached When the discharge spray temperature drops the burner automatically reignites Thermal Relief Valve This un...

Страница 10: ...e 2 Overview of Pressure Washer Components and Figure 3 Hardware Bag Inspect the power washer immediately after you receive delivery for missing parts and damage If you have missing components contact...

Страница 11: ...2 x 5 Bolt Qty 1 Part 82119 1 2 x 4 Bolt Qty 2 Part 82250 5 8 x 1 1 2 Bolt Qty 4 Part 82251 5 8 Class G Nut Qty 4 Part 82288 3 8 x 1 Bolt Qty 3 Part 82023 3 8 Flat Washer Qty 3 Part 82028 3 8 Lock Nut...

Страница 12: ...ck down until A frame becomes level parallel to ground 7 Attach A frame to trailer frame with six 5 8 bolts Class G nuts and washers Tighten to 180 ft lbs Use a torque wrench 8 Check trailer light wir...

Страница 13: ...en slide the other cable onto the bolt followed by another washer then the lock nut Tighten to 37ft lbs 16 Attach truck chest to A frame with four 5 16 x 1 bolts lock nuts and washers Place a flat was...

Страница 14: ...ow See Specifications section of this manual to determine the type of pump that came equipped with this pressure washer a For Comet or NorthStar pumps Use Universal Tractor Transmission Oil or Non det...

Страница 15: ...al battery safety rules and instructions listed below General Battery Safety Rules ALWAYS use eye protection and protective clothing when handling batteries NEVER smoke or work near sparks or other so...

Страница 16: ...result in a safety hazard or poor operation of the trailer Move pressure washer to vehicle When moving the pressure washer by hand always keep the jack cranked down to provide support if needed Attach...

Страница 17: ...vers starts or stops that could create sway Rough or sloped terrain Slow down and exercise extra caution on rough or sloped terrain in order to reduce risk of rollover Pick the most level route possib...

Страница 18: ...mended oil type for your engine and expected ambient conditions See engine Owner s Manual for oil type and capacity and more detailed oil check fill instructions WARNING Burn hazard Never open oil por...

Страница 19: ...amps or damaged fuel tank Perform other scheduled maintenance as needed Make sure that any other regular maintenance has been performed as prescribed in this manual in the Maintenance Repair section 1...

Страница 20: ...rge from your body before beginning the fueling process by touching a grounded metal object at a safe distance from fuel sources Keep nozzle in contact with container while filling Do not use a nozzle...

Страница 21: ...trations within minutes Follow the directions below for choosing a location to operate your pressure washer in order to avoid carbon monoxide poisoning The location you choose to operate the pressure...

Страница 22: ...clearance The exhaust gas from your pressure washer is extremely hot and can cause combustible materials to catch on fire Make sure both the engine exhaust and burner exhaust are at least 7 feet from...

Страница 23: ...r use Place pressure washer in a suitable location for use as directed in the Before Each Use Step 3 Select Suitable Worksite section of this manual A suitable location is OUTDOORS only away from all...

Страница 24: ...ply 1 Water supply should be standard tap water 2 Make sure the water is clean Debris can cause excess pump wear and reduce performance 3 Make sure the water supply is steady and capable of flowing at...

Страница 25: ...ith components such as hose connections and spray gun rated for lower pressure and or temperature limits than the machine s maximum rated pressure and temperature or component could rupture and cause...

Страница 26: ...sed on the following table Color of Nozzle Spray Angle Used For Red 0 Highest Impact Yellow 15 Tough Stains Stripping Green 25 General White 40 Light Cleaning Black Low pressure 65 Chemicals NOTE You...

Страница 27: ...Figure 9b Step 2 Set Up for Chemical Spray if desired Using the proper cleaning chemical for the application can speed up cleaning jobs tremendously Your pressure washer is equipped with a quick conn...

Страница 28: ...e and national guidelines Acquire cleaning chemical Use only NorthStar pressure washer chemicals or chemicals specifically formulated for use with pressure washers CAUTION Non approved chemicals can d...

Страница 29: ...ll controls are properly adjusted for safe operation Damaged Do not operate the pressure washer with damaged missing or broken parts Never attempt to repair a high pressure hose or component Always re...

Страница 30: ...poisonous gas that can kill you If you start to feel sick dizzy or weak while using the pressure washer shut off the engine and get to fresh air RIGHT AWAY See a doctor You may have carbon monoxide po...

Страница 31: ...the nozzle at low pressure Air in the hoses can cause damage to the pump so always make sure all the air is out of the hoses before starting the pressure washer engine Start engine Start the engine t...

Страница 32: ...red If HOT spray or steam is desired turn on the burner 1 First make sure vicinity is free of flammable vapors dust gases or other potentially combustible materials Operate only where open flame or to...

Страница 33: ...e risk of injury do not attempt to secure the spray gun open by blocking or tying the spray gun in the open position Prevent slips loss of balance High pressure spray could cause you to lose balance f...

Страница 34: ...ows the detergent to soak as you work toward the top 5 Use the width of the spray pattern to wash a wide path Overlap spray paths for complete coverage 6 The nozzle should be 12 to 24 from the work cl...

Страница 35: ...ssure spray Step 4 Stopping Stop the engine using the following steps WARNING Never disconnect the high pressure hose from the pump or spray gun while the system is pressurized Relieve pressure by squ...

Страница 36: ...re empty Residual fuel fumes from tank can ignite o Away from extreme high or low temperatures Do not store the pressure washer in freezing conditions unless it is prepared as directed below for those...

Страница 37: ...rner off until RV antifreeze comes out of the high pressure water outlet 4 Make sure excess antifreeze is disposed of safely Prepare engine for long term storage if storing more than 30 days First pre...

Страница 38: ...battery remove it from the battery compartment and store it indoors 2 Make sure the engine start switch is OFF 3 Disconnect the high pressure hose garden hose and spray gun Move pressure washer to st...

Страница 39: ...t WARNING The burner adjustment procedure requires part of an individual s body to be underneath the pressure washer while it is elevated Always ensure the pressure washer is securely elevated before...

Страница 40: ...tal plate located on the outside of the air band The shutter adjusts independently from the air band and is used to fine tune the amount of intake air b Observe that the aluminum pointer attached to t...

Страница 41: ...filter water separator Drain water as needed Change filter after every 500 hours of use Descale coil Annually or more frequently as use and performance require see instructions Inspect clean adjust e...

Страница 42: ...ystem is not properly hooked up or there is a fuel leak when you start the engine Inspect the entire fuel system for both engine and burner Look for signs of leaks or deterioration chafed or spongy fu...

Страница 43: ...ssemble Check tires trailer Check tires and trailer before each use 1 Make sure tires are fully inflated and in good repair See tire sidewall for recommended pressure and fill as needed 2 Check to mak...

Страница 44: ...lter 2 Air filter check replacement 3 Fuel filter check replacement 4 Inspecting and cleaning muffler and spark arrestor if equipped Change pump oil Change the pump oil after the first 40 hours of use...

Страница 45: ...nside the heating coil tubing Scale deposits will decrease the output pressure and temperature of heated spray and may eventually clog water flow through the heating coil Descale the coil tubing at le...

Страница 46: ...surface of the heating coil tubing These deposits will insulate the coil which then restricts air flow through the heat exchanger and further aggravates the soot build up If soot has built up on the e...

Страница 47: ...at attach the burner to the heating chamber You do not have to disconnect the fuel lines or the electric cords Figure 20 2 Pull the burner out from underneath the heat exchanger 3 Clean off carbon dep...

Страница 48: ...ulls the pump away from the engine tightening all three belts simultaneously Tension Specifications New belt Used Belt Static tension per rib strand 87 0 93 2 lb 74 5 80 8 lb Rib strand Deflections Di...

Страница 49: ...e strongly recommend the following Have a staff person become familiar with the mechanical operation of the pressure washer and capable of making minor repairs and performing all preventative maintena...

Страница 50: ...Surges Or Cycles While In Bypass Causes Solutions Leak between unloader and gun Check all connections between unloader and gun for leaks Tighten loose components and replace damaged components Gun le...

Страница 51: ...Parts Explosion M157593 Rev E 51...

Страница 52: ...4 106 777345 1 4 Fuel Line Burner Supply 13 35 786451 Snubbing Washer 4 107 777345 1 4 Fuel Line Burner Return 10 5 36 777656 Pressure switch 1 108 786458 Control Box Wire Tube 1 37 777378 Hose 18 540...

Страница 53: ...Coupling 1 139 783098 Wheel for Jack 1 41 777410 3 8 Street Elbow 1 140 777775 Coupler 1 37 777378 18 3 8 5400 PSI Gray Hose 1 141 786521 A frame Tow bar 1 155 779816 3 8 MPT x FPT Adapter 1 142 7795...

Страница 54: ...uction Delivery Valve 6 49 CO3201002700 Oil Level Plug 1 14 N A Suction Delivery Valve Seat 6 50 N A O Ring 1 15 N A O Ring 6 51 N A Plug 1 20 N A Packing 3 52 N A Solid Crankshaft 1 21 N A Packing Re...

Страница 55: ...Wiring Diagram Rev E 55...

Страница 56: ...le fatigued or under the influence of alcohol drugs or medication Understand intended use Carefully read about and understand the intended use of this pressure washer Do not use for other purposes as...

Страница 57: ...usage Equip engine with a spark arrestor if pressure washer will be used near any ignitable forest brush or grassy land See the Specifications section of this manual to determine if your pressure was...

Страница 58: ...h Know how to stop Be thoroughly familiar with proper use of the equipment and all controls and connections Know how to stop the pressure washer and relieve system pressure quickly if needed Danger Hi...

Страница 59: ...g sprayed must be strong enough to withstand high pressure spray or damage may result In addition high pressure spray will dislodge unsecured objects as well as surface chips and debris resulting in h...

Страница 60: ...oning Seek medical aid for suspected injection injury If injured by high pressure fluid no matter how small the wound is see a doctor at once A typical injection injury may be a small puncture wound t...

Страница 61: ...eed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsi...

Страница 62: ...62 Manufactured by Northern Tool Equipment Co Inc Burnsville MN 55306 NorthernTool com...

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