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Page 24 RHC 8000 EN April 2019 D301207 Issue C

CAUTION

Suggest that the instructions are placed 
close to the air heater for future reference. 
In the absence of an appropriate location fix 
them to the gas service meter.

Ensure they are not placed where they may 
restrict the airflow from the heater or where 
they may catch fire from a hot surface. Do 
not fix them in the control section.
Advise the person who is resuming 
responsibility that for continued safe 
operation the air heater should be serviced 
at least once a year

6. Servicing Instructions

IMPORTANT:
Only appropriately qualified 
persons may carry out servicing 
and fault finding on this gas fired 
equipment.

Before commencing service 
ensure that both the gas and the 
electricity are turned and switched 
“OFF” and that the air heater has 
cooled down.

Inadvertent substitution or 
replacement of components 
similar to those specified or 
replacement in a manner contrary 
to the method herein described 
could constitute a hazard and lead 
to prosecution.

RHC 8000(M) air heaters will operate with 
a minimum of maintenance. To ensure long 
life and satisfactory and safe performance, 
an air heater that is operated under normal 
conditions should be inspected and cleaned 
at the start of each heating season. If the air 
heater is operated in an area where unusual 
amounts of dust, etc are present in the air, 
more frequent servicing is recommended.

When any service is completed, be sure that 
components are reassembled correctly to 
ensure that no unsafe condition exists.

Upon completion of the service carry out 
the commissioning instructions outlined in 
section 5 of this document.

WARNING: Excessive dirt build up 
on the inside of the burner ports 
could cause unburned gas to spill 
out of the back of the burner tube 
causing a fire or explosion. To 
prevent this occurring, clean all of 
the burner ports at least annually.

CAUTION: When cleaning 
air heaters, wearing of eye 
protection and a dust face mask is 
recommended.

6.1. Service Procedure

The following procedures should be carried 
out at least annually:
1. Remove the burner assembly as in section 
7.1. Clean thoroughly, (cleaning the burners 
requires an emery cloth, wire brush and a
 leaning cloth -stubborn deposits on 
burners are best cleaned using “acetone” 
as a solvent). Vacuum clearer or compressed 
air may assist in this cleaning operation of 
the burner head.

•  Check the condition of the igniter and 

clean to remove all deposits. Check the 
spark gap (3,0 mm).

•  Check the sensor - clean as necessary

CAUTION

 Caution : The inshot burner is 
precision machined to fine 
tolerances, do not clean with hard 
sharp or abrasive instruments

2. Remove any soot deposits from the 
burner with a wire brush. Clean the ports 
with a degreaser or acetone. A vacuum 
cleaner or compressed air may assist in this 
cleaning operation. Wipe the inside of the 
burner tube clean (cleaning thoroughly with 
a degreaser as recommended will retard 
future build up of dirt). Inspect the burner 
for any damage or deterioration. If the 
burner is damaged or corroded, replace it.

WARNING

WARNING

Содержание Reznor RHC DJL 8000

Страница 1: ...appropriately qualified persons The manufacturer does not take any responsibility in the event of non observance of the regulations concerning the connection of the apparatus causing a dan gerous ope...

Страница 2: ......

Страница 3: ...1 Introduction 4 2 Technical Data 6 3 General Requirements 10 4 Installation 16 5 Commissioning Testing 18 6 Servicing Instructions 24 7 Removal Replacement of Parts 25 8 Fault Finding 31 9 Parts Lis...

Страница 4: ...air handlers or to be combined with other machines air handling systems and are for this reason not entirely in compliance with the machinery directive 2006 42 EC Proper integration into the air hand...

Страница 5: ...al gas valve to the appliance before shutting off the electrical supply This appliance is not intended for use by persons including children with reduced sensory or mental capabilities or lack of expe...

Страница 6: ...justment of the appliance are compatible A permanent electricity supply of 230 volts 50Hz single phase is required Gas categoriesI2H I2E I2E S I2E R I2Esi and I2EK RHC 8000 M DJL model suitable for in...

Страница 7: ...ler Dimensions refer to the figures 1 2 3 All dimensions are in mm 25 4mm 1inch 1 2 Warranty Warranty is void if Model RHC 8000 M DJL RJL heaters are installed in atmospheres containing flammable vapo...

Страница 8: ...0 153 0 153 0 282 0 282 0 282 0 655 Injector Details G20 G25 G25 3 mm 2 40 2 40 3 00 2 40 3 00 3 00 3 00 3 00 3 00 Marking 240 240 300 240 300 300 300 300 300 Quantity 9 12 9 15 12 15 18 21 24 Burner...

Страница 9: ...pplied as a skeleton appliance e g without case or cover Module The jacket less gas fired air heater Constructor The undertaking which builds a module into another casing e g an air handler Appliance...

Страница 10: ...ntrol side 1 Gas connection 2 Flue outlet 3 Electrical connection 8045 09 8060 12 8075 09 8075 15 8100 12 8125M 15 8150M 18 8175M 21 8200M 24 A 741 950 741 1160 950 1272 1481 1691 1900 A1 85 85 85 85...

Страница 11: ...e 2 Top view Figure 3 Front view RHC 8000 DJL not 8125M 8150M 8175M 8200M Figure 2 1 RHC 8000 DJL not 8125M 8150M 8175M 8200M Figure 2 3 RHC 8200M DJL Figure 2 2 RHC 8125M 8150M 8175M DJL Figure 3 1 F...

Страница 12: ...30 156 165 235 265 300 340 3 General Requirements 3 1 General It is important that all gas appliances are installed in accordance with the rules in force and by appropriately qualified persons Failure...

Страница 13: ...ilated to provide for combustion air Position mm Top 150 Flue connector 150 Access panel 600 Non access side 150 Bottom 50 3 3 Minimum Airflow Requirement The minimum airflow duty through the heating...

Страница 14: ...460 420 8175M 21 1691 1621 1844 1770 400 460 420 8200M 24 1900 1830 1846 1770 530 530 470 Example expected minimum inlet temperature 5 C minimum required temperature rise shown on the chart 13 K Table...

Страница 15: ...e must be installed in accordance with national and local regulations Failure to provide proper fluing could result in death serious injury and or property damage The air heater must be installed with...

Страница 16: ...t must be enclosed by a sleeve of non combustible material and separated from the sleeve by at least a 25 mm air break The temperature of any combustible material near to the flue must not exceed 65 C...

Страница 17: ...iagram is supplied as a separate document attached to this one plus an additional copy attached to the air heater A constant 230 volt 50 Hertz single phase with neutral link fused electricity supply i...

Страница 18: ...o commissioning and taking the appliance into service As a rule gas service pipes should not be routed through air ducts Should it be necessary to do so then pipe work joints must not be made within t...

Страница 19: ...terminals L and N remains live at all times even when the appliance is switched off this is to ensure correct operation of the unit An indicator light and burner reset button are fitted inside the app...

Страница 20: ...d connect the other lead to the live supply terminal L at the air heater Switch ON the power to the air heater and check for correct voltage The same result should be obtained by connecting the test l...

Страница 21: ...mostat to its lowest setting or OFF The fan will continue to run to cool the heater and then switch OFF automatically or follow the instructions of the air handler 5 3 3 To turn the air heater OFF for...

Страница 22: ...5 mbar 10 3 10 2 10 2 10 2 10 2 N A N A N A 12 2 G25 3 mbar 10 3 10 2 10 2 10 2 10 2 N A N A N A 12 0 Burner pressure at 50 G20 mbar 1 9 1 9 2 0 1 8 2 1 1 9 2 0 2 1 2 2 G25 mbar 2 6 2 8 2 7 2 5 3 1 N...

Страница 23: ...odureg V7335A 2000 Series Modulation System The Modureg V7335A 2000 Series Modulating gas pressure regulators are an optional addition which can be used on Honeywell Multifunctional gas controls for m...

Страница 24: ...g to the value stated on the appliance data plate 3 Replace cover cap re wire coil in circuit 4 Operate burner several times in high intermediate and low pressure modes and check performance on the ma...

Страница 25: ...ockout and must be manually reset The air heater is fitted with a signal lamp and manual reset button that indicates lockout Note If the first reset is not successful wait 15 seconds before resetting...

Страница 26: ...ted be sure that components are reassembled correctly to ensure that no unsafe condition exists Upon completion of the service carry out the commissioning instructions outlined in section 5 of this do...

Страница 27: ...ote Venter fan motors are lubricated for life and do not require greasing 5 The gas multi functional control valve requires no field maintenance except cleaning of it s exterior and checking the condi...

Страница 28: ...d do not remove the burner box assembly from the heater 8 The burner rack assembly is now visible 9 At the bottom top of the burner rack assembly remove the 2 bolts that secure the burner rack to the...

Страница 29: ...s extractor for combustion products 8 Electrical connectors 9 Time delay relay 10 Fuse holder with fuse 11 Differential pressure point 12 Combination gas valve with pressure regulation 13 Manifold inj...

Страница 30: ...trol relay or ignition controller 7 Flue gas extractor for combustion products 8 Electrical connectors 9 Time delay relay 10 Fuse holder with fuse 11 Differential pressure point 12 Combination gas val...

Страница 31: ...er Each heating season lead wires should be checked for insulation deterioration and good connections Proper operation of the direct spark ignition system requires a minimum flame current of 1 0 A whe...

Страница 32: ...mm When replacing the disc type control never manually attempt to operate the disc by pushing on the disc Doing so will alter the calibration and could be hazardous 7 6 Combustion Air Control Pressur...

Страница 33: ...here 230V mains on the combustion fan motor YES Check combustion fan motor YES Is there 230V betw een contacts neutral of the pressure sw itch NO Is there 230V betw een terminals 2 1 of the electronic...

Страница 34: ...the electronic ignition control Check electronic ignition control Check flame signal Is it greater than 1 0 micro Amps Check flame signal using micro amp meter Is signal greater than 1 0 micro Amps Co...

Страница 35: ...ductw ork Did the motor overload trip Does the fan control energize the fan motor in less than 75 Adjust thermostat temp setting above ambient to energize fan gas solenoid valve Replace the motor Con...

Страница 36: ...D 60T 11 201614 03 400US 01 All 76 C out 54 C in Thermal overheat control limit LC3 IMT 151 03 24959 All 96 C out reset Combustion fan M3 RHC 8000 mod Aa co 602 75M 36 79094 13 8045 8100 20 60 sec 60...

Страница 37: ...also be required To light the heater 1 Turn on the gas supply to the air heater 2 Switch on the electricity supply to the air heater 3 Ensure time switch if fitted is set to a ON cycle 4 Adjust contr...

Страница 38: ...hazard 11 3 Declaration RHC products contain no asbestos copper is not employed in as carrying components solder which has a melting point below 450 C is not used paints for corrosion protection and...

Страница 39: ...Aid Skin Wash thoroughly with soap and water Note Eyes Rinse immediately with copious amounts of clean water Ingestion Seek medical advice Note If skin irritation persists seek medical advice 11 7 Ele...

Страница 40: ...153 0 153 0 153 0 153 0 153 0 282 0 282 0 282 0 655 In standby mode elsb kW 0 015 0 015 0 015 0 015 0 015 0 015 0 015 0 015 0 015 Useful efficiency Useful efficiency at rated heating capacity n th no...

Страница 41: ...RHC 8000 EN April 2019 D301207 Issue C Page 39...

Страница 42: ...44 0 1384 489250 Fax 44 0 1384 489707 reznorsales nortek com www reznor eu Nortek Global HVAC is a registered trademark of the Nortek Global HVAC limited Because of the continuous product innovation...

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