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(service switch) should be clearly marked, installed in an 
easily accessible area between the furnace and furnace 
room entry, and be located in such a manner to reduce 
the likelihood that it would be mistaken as a light switch 
or similar device. 

The power requirement for the O4HD-091A-12-FB, 
O4HD-091A-14-FA-DV and O4HD-091A-V-FA models is: 
120 VAC, 1 Ø, 60 Hz., 12A. 

Accessories requiring 120 VAC power sources such as 
electronic air cleaners and humidifier transformers may 
be powered from the electronic

 

fan timer board where 

provisions have been made for connections, but should 
have their own controls. Do not use the direct drive motor 
connections as a power source, since there is a high risk 
of damaging the accessories by exposure to high voltage 
from the auto-generating windings of the direct drive 
motor. 

Thermostat wiring connections and air conditioning 
contactor low voltage connections are shown in the 
wiring diagrams in Appendix B. Some micro-electronic 
thermostats require additional controls and wiring. Refer 
to the thermostat manufacturer's instructions. 

The thermostat should be located approximately 5 feet 
above the floor, on an inside wall where there is good 
natural air circulation, and where the thermostat will be 
exposed to average room temperatures. Avoid locations 
where the thermostat will be exposed to cold drafts, heat 
from nearby lamps and appliances, exposure to sunlight, 
heat from inside wall stacks, etc. 

The thermostat heat anticipator should be adjusted to the 
amperage draw of the heating control circuit as 
measured at the "R" and "W" terminals of the thermostat. 
To reduce the risk of damaging the heat anticipator, do 
not measure this current with the thermostat connected 
to the circuit. Measure the amperage by connecting an 
ammeter between the two wires that will connect to the 
thermostat "R" and "W" terminals.

 

11.  HUMIDIFIER 

A humidifier is an optional accessory available through 
most heating supplies outlets. Installation should be 
carried out in accordance with the humidifier 
manufacturer's installation instructions. Water or water 
droplets from the humidifier should not be allowed to 
come into contact with the furnace heat exchanger. Do 
not use direct drive motor connections as a source of 
power for 120 VAC humidifiers and humidifier 
transformers. 

12.  PIPING INSTALLATION 

The entire fuel system should be installed in accordance 
with the requirement of CAN/CSA B-139, and local 
regulations. Use only an approved fuel oil tanks piping, 
fittings and oil filter. 

In the United States the installation must be in 
accordance with NFPA No. 31 and local codes and 
authorities. 

Install the oil filter as close to the burner as possible. 
For further details of the oil supply tank and piping 
requirements, please refer to the instructions and 
illustrations in the oil burner and oil pump 
instructions shipped with the furnace. 

13.  OIL FILTER 

All fuel systems should include an oil filter between 
the fuel oil storage tank and the oil burner. When 
using an oil burner nozzle smaller than 0.65 U.S. 
Gallons Per Hour, install an additional 7 to 10 micron 
filter as close as possible to the oil burner. 

14.  OIL BURNER NOZZLES 

The O4HD-091A-12-FB, O4HD-091A-14-FA-DV and 
O4HD-091A-V-FA are certified for multiple firing 
rates, ranging from 59,000 to 86,000 Btu/h. By 
manipulating the oil burner nozzle, flame retention 
head, static plate and temperature rise; the furnace 
may be fired at an ideal rate for a wide range of 
structures. Refer to Table A-1, and the furnace 
rating plate to determine the proper combinations. 

15.  OIL BURNER ADJUSTMENT 

The burner air supply is adjusted to maintain the 

fuel 

to air

 

ratio

 to obtain ideal combustion conditions. A 

lack of air causes "soft" and "sooty" flames, resulting 
in soot build-up throughout the heat exchanger 
passages. Excess combustion air causes a bright 
roaring fire and high stack temperatures resulting in 
poor fuel efficiency. The O4HD-091A-12-FB, O4HD-
091A-14-FA-DV and O4HD-091A-V-FA furnaces 
operate most efficiently with a No. 1 smoke spot on 
the Bacharach Scale. This is not necessarily the 
optimum setting; however, because dust will 
inevitably build up on the air moving components of 
the oil burner assembly. This will result in decreased 
air supply with the potential result of soot building up 
in the flue gas passageways of the heat exchanger. 
Soot behaves as an insulator and impairs good heat 
transfer. Stack temperature will increase, and the 
overall efficiency will decrease. As a means of 
avoiding this problem, it is advisable to adjust the air 
supply to provide no more than a trace smoke spot 
on the Bacharach Scale.  

See the Venting Instructions included in the Vent 
Kits for set-up details for sidewall vented furnaces. 

NOTE: SIDEWALL VENTED 

MODELS 

SHOULD BE SET UP TO DELIVER  ZERO (0) 

SMOKE. 
 

 

6

Содержание O4HD-091A-12-FB

Страница 1: ...not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER...

Страница 2: ...ER PRIMARY SAFETY CONTROL 7 18 COMBUSTION CHAMBER 7 19a 19b CIRCULATING AIR BLOWER 7 20 MAINTENANCE AND SERVICE 8 21 OPERATING INSTRUCTIONS 9 22 ECM BLOWER MOTOR OPERATION 9 APPENDIX A O4HD 091A 12 FB...

Страница 3: ...red The furnace should be carefully inspected for damage when being unpacked 2 HEAT LOSS The maximum hourly heat loss for each heated space shall be calculated in accordance with the procedures descri...

Страница 4: ...is installed in a full basement infiltration is normally adequate to provide air for combustion and draft operation Furnace rooms under 65m 700 ft should automatically be treated as confined space 6 C...

Страница 5: ...at the end of a call for heat Blower shutdown is delayed to remove any residual heat from the heat exchanger and improve the annual efficiency of the furnace The electronic fan timer board works in co...

Страница 6: ...rmers 12 PIPING INSTALLATION The entire fuel system should be installed in accordance with the requirement of CAN CSA B 139 and local regulations Use only an approved fuel oil tanks piping fittings an...

Страница 7: ...ER UNLESS THE BLOWER ACCESS DOOR IS SECURED IN PLACE 19a CIRCULATING AIR BLOWER O4HD 091A 12 FB The O4HD 091A 12 FB O4HD 091A 14 FA DV and O4HD 091A V FA furnace models are equipped with direct drive...

Страница 8: ...s of the same size and type See Appendix A Table A 8 During the routine service inspect the general condition of the furnace watching for signs of oil leaks in the vicinity of the oil burner soot form...

Страница 9: ...ive blower motor Restore the electrical power to the furnace and set the thermostat above room temperature After three or four minutes of burner operation the limit control should turn the burner off...

Страница 10: ...TTEMPT TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED WHEN THE FURNACE IS FULL OF VAPOUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT NEVER BURN GARBAGE OR PAPER IN THE FURNACE AND NEVER LEAVE PAPE...

Страница 11: ...80 A 100 psig 0 50 usgph F3 3 in O4HD 091A 12 FB O4HD 091A 12 FB 76 000 AF76BNHS 0 65 80 A 100 psig 0 65 usgph F3 3 in O4HD 105A 12 FB O4HD 105A 12 FB 86 000 AF76BNHS 0 75 80 A 100 psig 0 75 usgph F3...

Страница 12: ...cone to the nozzle face is increased to 1 3 8 inches A 3 START UP The furnace should be operated for a minimum of 10 minutes to reach steady state conditions before fine tuning combustion The warm up...

Страница 13: ...10T DD Med Low 1 2 HP Med High 1 2 HP 3 1 2 HP 690 1500 O4HD 105A 12 FB O4HD 105A 14 FA DV 100 10T DD Med High 1 2 HP High 1 2 HP 3 1 2 HP 690 1500 Table A 7 Direct Drive Blower Characteristics PSC M...

Страница 14: ...istics ECM Motor CFM RANGE Continuous Heating Cooling Furnace Model Blower Motor HP Motor FLA T Fan 0 28 0 48 inches w c 0 5 inches w c O4HD 070A V FA O4HD 091A V FA O4HD 105A V FA 100 10 DD 1 2 HP EC...

Страница 15: ...inet Plenum Openings Filter Shipping Weight Return LB Furnace Model Width Depth Height Supply Side Bottom Flue Diameter Type Size O4HD A 12 FB O4HD A 14 FA DV 070 105 22 30 3 4 49 5 8 20 x 20 14 x 22...

Страница 16: ...SW3 ADJUST Heating Mode Increase OR decrease temperature rise respectively Cooling Mode Increase OR decrease CFM respectively INPUT DIP Switch Position AC Size 1 2 POS USGPH 1 2 POS TON OFF OFF A 0 65...

Страница 17: ...L F interupteur a basse vitesse si quipp e AL limite auxiliaire si quipp e REQUIRED FOR CANADIAN INSTALLATIONS BLOCKED VENT SAFETY L BVS RIELLO 40F BURNER br leur BECKETT AF BURNER br leur 4 1 2 3 OR...

Страница 18: ...TE blanc GND GROUND Terre VI VIOLET violet MOTOR 3 UNUSED BURNER 1 2 YL F IGNITER I soupappe VALVE V L1 FUSED DISCONNECT ON HOT LEG POWER SUPPLY 120 VAC 60 HZ alimentation 120 VAC 60Hz transformateur...

Страница 19: ...fan adjustments can be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remove t...

Страница 20: ...spark for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for heat are monitored I...

Страница 21: ...FIGURE 4 UNITED TECHNOLOGIES 1158 120 FAN TIMER BOARD O4HD 091A 12 FB and O4HD 091A 14 FA DV FIGURE 5 UNITED TECHNOLOGIES 1168 1 ECM TAP BOARD O4HD 091A V FA 21...

Страница 22: ...S TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE OIL PRIMARY CONTROL SEQUENCE of OPERATION LOCKOUT STATE OIL PRIMARY CONTROL Shuts off burner motor...

Страница 23: ...ol shuts off burner Circulator fan is energized immediately at heat speed EFT opens the oil primary control T T connections Circulating fan runs as long as limit string stays open If there is a call f...

Страница 24: ...sing the reset button The LED diagnostic light will flash the following code Table C 2 Cad Cell Resistance Flashes Resistance in Ohms 1 Less than 400 2 Between 400 800 3 Between 800 1600 4 Between 160...

Страница 25: ...ad cell with new cad cell and recheck If indicator light does not turn off remove yellow lead wires from oil primary control and recheck If indicator light is still on replace the oil primary control...

Страница 26: ...Step 7 6 Reset oil primary control by pushing in and releasing red reset button Indicator light continues to flash at 1 Hz rate Verify that the control is not in restricted mode See notes at end of th...

Страница 27: ...ero each time a call for heat is successfully completed To reset from RESTRICTED MODE press and hold the reset button for 30 seconds When the LED flashes twice the device has reset NOTE Disable functi...

Страница 28: ...aximum of 1500 in the presence of light Ensure that room light is not leaking into the cad cell compartment See diagnostic light section No fuel oil Check fuel oil supply Check that all hand operated...

Страница 29: ...radiator Poor alignment between oil burner blast tube and fire pot Check alignment Blast tube should be centered with fire pot burner opening Oil burner head should be inch back from the inside surfac...

Страница 30: ...oints and seams Insulate ductwork if necessary IMPORTANT FINAL CHECK OUT ENSURE THAT ALL SAFETY DEVICES AND ELECTRICAL COMPONENTS HAVE BEEN SET FOR NORMAL OPERATION ENSURE THAT ALL ELECTRICAL CONNECTI...

Страница 31: ...al No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No FUEL SUPPLIER Fuel Oil Supplier Contact Telephone No After Hours No IF DIFFERENT FROM INSTALLATION CONTRACTOR Se...

Страница 32: ...240006333 29161 29163 19 Filter Frame 16 X 25 18020 20 Filter Frame End Support 5592B2 21 Filter 16 X 25 X 1 Permanent 2180023 24 Control Box 29362 25 Upper Door Panel 30164L Logo Bezel 28479 Logo La...

Страница 33: ...DV Ref No Description Part No All parts are the same as listed on the previous pages for Models O4HD 091A 12 FB and O4HD 091A V FA except where noted below 12 Oil Burner Mounting Plate Assembly 29872...

Страница 34: ...34...

Страница 35: ...NOTES Nortek Global HVAC 8000 Phoenix Parkway O Fallon Missouri 63368 151B 0810 Replaces 151B 0909 Nortek Global HVAC LLC 2015 All Rights Reserved 35...

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