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PROCEDURES AND TERMS USED IN

DIAGNOSING

PRINCIPLE OF OPERATION

The conductivity of the water within the cylinder

must be controlled in order for the humidifier to
function properly. The fill and drain rates must be
maintained. Filling too quickly can cause over-amping
and automatic shutdown or blown fuses. Filling too
slowly can cause insufficient steam output and
foaming. Water supply pressure should be between
25 and 110 psig. Draining too slowly can cause
over-concentration and malfunction due to foaming.
These are just some examples of what can go wrong if
the fill and drain rates are not maintained.

FILL RATE

Fill rates of suspect units should be checked. Fill

rates should measure nominally at 1" to 1-1/2" of
vertical rise in water level in the cylinder in one minute.

Clogged fill valve will cause lower fill rate. The fill

valve strainer is removable and can be cleaned.

DRAIN TIME

Manual drain time of a half full cylinder takes

approximately 25 seconds.

If time measurements are longer, repeat with the

external drain disconnected (and draining into a pail)
to verify that the external drain is impeding flow. If it
still does not drain, check for a clogged strainer or
drain.

A clogged strainer or drain valve will cause

shortened cylinder life. Determine what caused the
strainer or drain valve to clog in the first place.

Do not assume that if a strainer and/or drain valve

is clogged that it is to blame. If the external drain has
been impeding flow then waste accumulates resulting
in a clogged strainer or clogged drain.

Clean the drain valve and install a fresh cylinder.

Then measure the manual drain time with and without
the external drain connected. Is the external drain
impeding flow? NORTEC recommends an open
external drain line. See the Installation section of this
manual.

RATED AMPERS

This refers to amps listed on the humidifier

specification label.

SHORT CYCLING

When the ‘on time’ of the humidifier is less than

ten minutes upon a call for humidity. To correct short
cycling, all humidifiers have a capacity adjustment
which allows the output of the humidifier to be reduced
as low as 25% of rated output, thus extending the ‘on
time’ required to maintain output. Excessive short
cycling may cause higher water conductivity (mineral
content) than designed for the unit.

FOAMING

A phenomenon which can occur in water when

impurities, already in the water, reach an excess
concentration as result of boiling away pure water and
the continued boiling action agitating the contained
water. The humidifier electronics are designed to
prevent this occurrence although in extreme cases
water will foam with little concentration, making it
necessary to have the drain time of the water,
contained in the cylinder, increased. Foaming is
normally caused by short cycling, a restricted drain, or
back pressure. The foam, generated in these
instances, is conductive and may lead to a false full
cylinder indication if the level of the foam approaches
the top of the cylinder.

BACKPRESSURE

Restriction of steam flow caused by improperly

sloped steam lines, elbows changing the direction of
the steam flow from horizontal to vertical without a
condensate drain leg, and any plumbing detail allowing
the accumulation of condensate.

MONITORED LEG

Refers to the primary wire, to the cylinder, which

loops through the current sensing device on the main
PCB. This wire is terminated at the red cylinder plug
at the cylinder.

- 12 -

Содержание RESDELUX

Страница 1: ...RESDELUX Steam Humidifiers Installation Operation Maintenance and Troubleshooting Guide IMPORTANT READ AND SAVE THESE INSTRUCTIONS This guide to be left with equipment owner 1505691 B ...

Страница 2: ...AL REQUIREMENTS FOR PERMANENTLY CONNECTED RESDELUX 6 ELECTRICAL REQUIREMENTS FOR THE CORD CONNECTED MODEL RESDELUX C 6 LOW VOLTAGE CONTROL WIRING AND INSTALLATION 6 CONTROL WIRING 6 CONTROL INSTALLATION 7 OPERATION 7 INTRODUCTION 7 RESDELUX OPERATION 7 MANUAL CAPACITY ADJUSTMENT 8 OTHER POTENTIOMETERS 8 MAINTENANCE 8 STEAM CYLINDER 8 WHEN TO REPLACE THE STEAM CYLINDER 8 HOW TO REMOVE THE STEAM CYL...

Страница 3: ... DRAIN TIME 12 RATED AMPERS 12 SHORT CYCLING 12 FOAMING 12 BACKPRESSURE 12 MONITORED LEG 12 RESDELUX WIRING DIAGRAM 13 SUGGESTED WIRING INTERFACE FOR FAN CONTROL 14 SPARE PARTS LIST AND EXPLODED VIEW 15 16 PERIODIC MAINTENANCE CHECKLIST 17 ...

Страница 4: ...ward LOCATION MOUNTING HUMIDIFIERS RESDELUX Series humidifiers are designed to mount on a suitable wall or vertical surface Do not sit on the floor due to additional clearances required for plumbing electrical and control access holes The clearance dimensions shown in this manual are for reference only and are the minimum required for maintenance of the humidifier Local and National Codes should b...

Страница 5: ... above the top surface of the humidifier The nozzle must be at least 1 ft 305 mm above the top surface of the humidifier Locate the steam hose so that it slopes at an angle of at least 20 Figure 6 4 Steam distribution nozzle below top surface of humidifier The steam hose must first rise to the minimum height of 1 ft 305 mm above the top surface of the humidifier and thereafter slope a minimum 5 in...

Страница 6: ...ifier cabinet or located remote from the RESDELUX humidifier The blower pack is powered directly from the RESDELUX control board It cannot be powered separately On a call for humidity blower fans are powered and remain powered for about two minutes after steam production is interrupted Cabinet Mounting of the Blower Pack The RESDELUX blower pack comes with a basic hardware kit The kit contains all...

Страница 7: ...at it is unplugged RESDELUX C 3 Find a suitable location for mounting the remote blower pack The surface should be flat with adequate clearances for the top side and front 4 Minimum slope of steam hose is 20 Steam lines longer than 5 ft require condensate trap installation see Figure 6 5 RESDELUX blower pack has two teardrop or keyhole openings on the back of the cabinet for mounting purposes They...

Страница 8: ... could become plugged 4 ALWAYS supply and install a shut off valve in the water supply line dedicated to the humidifier to facilitate servicing Use O D copper to within 4 feet of the humidifier Reduce copper to 1 4 O D and connect to the factory supplied 1 4 olive compression fitting under the humidifier DRAIN LINE 1 The humidifier is equipped with a 7 8 O D unthreaded horizontal drain outlet from...

Страница 9: ......

Страница 10: ...esentative of overall space being humidified and not in the path of the blower pack or air supply grille Do not mount on an outside wall where temperature fluctuation can affect the control response 2 Duct Humidistat Mount the duct humidistat In a location representative of overall air humidity usually the return duct Do not mount it directly in front of the steam distributor or in a turbulent or ...

Страница 11: ...TMENT The RESDELUX humidifier is rated in lbs hr of steam output capacity Set to 100 it will operate at full output until the humidistat has sensed that the humidity has reached setpoint it will then stop when the control circuit 1 2 is interrupted See Figure 13 If the humidifier is oversized the humidistat will be quickly satisfied less then 10 minutes and stop the humidifier As the humidity leve...

Страница 12: ...it 5 Open the front cover door 6 Cylinder plugs are attached to the primary voltage cylinder wires Remove cylinder plugs from cylinder pins by pulling vertically 7 Using a slotted screwdriver loosen the steam hose clamp s and pull the steam hose off the cylinder vertically 8 The cylinder is now ready to be lifted out of the unit CAUTION Cylinder and any undrained water might still be HOT 9 Remove ...

Страница 13: ... valve port 8 The tapered end of the spring must be installed toward the solenoid Reassemble and tighten the actuator 1 4 turn past hand tight 9 Clean out the end of the hose then reconnect it to the drain valve body with the clamp 10 Inspect the o ring to make sure it is in good condition 11 Fit mounting screws through the drain valve body one through the ring terminal on green ground wire 12 Pus...

Страница 14: ...his may take a day or two Off Off No power to the board Check for main power supply fault Turn power switch to Drain position If drain valve is activated sound of solenoid check connection to the board or board itself When no sound present check fuse replace with 1 5A if needed transformer voltage should be present between fuse holder and ground screw 1 flash sequence Off Over current Operating am...

Страница 15: ...nual drain time with and without the external drain connected Is the external drain impeding flow NORTEC recommends an open external drain line See the Installation section of this manual RATED AMPERS This refers to amps listed on the humidifier specification label SHORT CYCLING When the on time of the humidifier is less than ten minutes upon a call for humidity To correct short cycling all humidi...

Страница 16: ... 13 ...

Страница 17: ... 14 ...

Страница 18: ...b 132 8850 Condensate hose small dia 13c 132 8860 Condensate hose medium dia 13d 132 5023 Clamp small house 13e 132 5035 Clamp medium hose 14 132 1216 Drain canal round 14a 132 5064 Screw drain canal 15 163 1026 Gasket for round drain canal 16 158 3511 Power control board provide unit serial number when ordering 17 150 1491 Transformer 120 24 Vac 18 158 3126 Fuse 1 5A 19 132 3097 On Off Drain swit...

Страница 19: ...1 2 5 3 7 6 9 10 19 11 12 14 15 20 13e 4 21c 18 16 17 8 22 23 24 21b 21a 13a 13d 13b 13c 11b 14a 11a 8a 12a 16 ...

Страница 20: ..._________________________ Inspect Check Clean and Adjust all items listed STEAM GENERATORS r Replace cylinder check drain valve and fill valve SUMP AND DRAIN LINES r Clean sump and drain lines and make sure drains and drain lines are free of restrictions Check for leaks and proper water level STEAM DISTRIBUTION r Check steam line sloping no leaks no condensate around blower pack or distribution no...

Страница 21: ...pressed or implied by law No liability whatsoever shall be attached to THE COMPANY until said products have been paid for in full and then said liability shall be limited to the original purchase price for the product Any further warranty must be in writing signed by an officer of THE COMPANY THE COMPANY s limited warranty on accessories not of Walter Meier s manufacture such as controls humidista...

Страница 22: ...__________ MTH DAY YR _________________________ MTH DAY YR E6518 Walter Meier Climate USA Inc 826 Proctor Avenue Ogdensburg New York 13669 Walter Meier Climate Canada Ltd 2740 Fenton Road Ottawa Ontario K1T3T7 Tel 866 NORTEC 1 Fax 613 822 7964 nortec humidity com www humidity com PRINTED IN CANADA ...

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