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38

GAS INFORMATION

GAS PIPE CAPACITIES

Nominal Pipe

Diameter (IN.)

Length of Pipe Run (Feet)

10

20

30

40

50

60

70

80

1/2

130

90

75

65

55

50

45

40

3/4

280

190

150

130

115

105

95

90

1

520

350

285

245

215

195

180

170

1 1/4

1,050

730

590

500

440

400

370

350

1 1/2

1,600

1,100

890

760

670

610

NOTE: 

The cubic feet per hour listed in the table above must be greater than the cubic feet per hour of gas fl ow required by 

the furnace. To determine the cubic feet per hour of gas fl ow required by the furnace, divide the input rate of the furnace by 
the heating value (from gas supplier) of the gas. 

Cubic Feet Per Hour Required =

Input To Furnace (Btu/hr)

Heating Value of Gas (Btu/Cu. Ft.)

Table 9. Capacity of Black Iron Gas Pipe (cu. ft. per hour)

for Natural Gas w/ Specifi c Gravity = 0.60

GAS FLOW RATES

TIME FOR

ONE REVOLUTION

(SECONDS)

CUBIC FEET PER

REVOLUTION OF GAS METER

1

5

10

10

360

1,800

3,600

12

300

1,500

3,000

14

257

1,286

2,571

16

225

1,125

2,250

18

200

1,000

2,000

20

180

900

1,800

22

164

818

1,636

24

150

750

1,500

26

138

692

1,385

28

129

643

1,286

30

120

600

1,200

32

113

563

1,125

34

106

529

1,059

36

100

500

1,000

38

95

474

947

40

90

450

900

42

86

429

857

44

82

409

818

46

78

391

783

48

75

375

750

50

72

360

720

52

69

346

692

54

67

333

667

56

64

321

643

58

62

310

621

60

60

300

600

62

58

290

581

64

56

281

563

Table 8. Gas Flow Rates (Cubic Feet per Hour)

GAS FLOW RATES

TIME FOR

ONE REVOLUTION

(SECONDS)

CUBIC FEET PER

REVOLUTION OF GAS METER

1

5

10

66

55

273

545

68

53

265

529

70

51

257

514

72

50

250

500

74

49

243

486

76

47

237

474

78

46

231

462

80

45

225

450

82

44

220

439

84

43

214

429

86

42

209

419

88

41

205

409

90

40

200

400

92

39

196

391

94

38

191

383

96

38

188

375

98

37

184

367

100

36

180

360

102

35

176

353

104

35

173

346

106

34

170

340

108

33

167

333

110

33

164

327

112

32

161

321

114

32

158

316

116

31

155

310

118

31

153

305

120

30

150

300

Содержание *TA UPFLOW / HORIZONTAL

Страница 1: ...llow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra...

Страница 2: ...Inlet 12 Downflow Installation 12 Installation on a Concrete Slab 13 Horizontal Installation 13 Pressure Switches 14 Bottom Panel Removal 14 Alternate Bottom Panel Removal 14 GAS SUPPLY PIPING 15 Lea...

Страница 3: ...installation service and operation of this furnace Failure to follow safety recommendations could result in possible damage to the equipment serious personal injury or death This furnace must be insta...

Страница 4: ...y This furnace is designed to operate with return air temperatures in ranges normally found in occupied residences including setbacks Minimum continuous return temperature must not be below 60 F 15 C...

Страница 5: ...Canadian Electrical Code CSA C22 1 Gas Piping and Gas Pipe Pressure Testing US NFGC and National Plumbing Codes CANADA NSCNGPIC General Installation US Current edition of the NFGC and the NFPA 90B Fo...

Страница 6: ...n vacuent correctement tel que prescrit ci dessus rouvrir les portes et les fen tres et remettre les ventilateurs d vacuation les registres de foyers et tout autre appareil fonctionnant au gaz leur ta...

Страница 7: ...on air from that space Furnace closets small equipment rooms and garages are confined spaces Furnaces installed in a confined space which supply heated air to areas outside the space must draw return...

Страница 8: ...must be at least 1 sq in per 4 000 Btuh of total input rating Outlet air duct must be at least 1 sq in per 4 000 Btuh of total input rating Must extend above attic insulation Water Heater Furnace Vent...

Страница 9: ...pliances The vent system dimensions and material must conform to the NFGC or local Codes Generally this means using Type B vent pipe or a lined masonry chimney When consulting the vent sizing tables i...

Страница 10: ...vent system should also be checked to make sure it remains in compliance with the National Fuel Gas Code If it isn t the vent system must be brought into compliance before installing the furnace Horiz...

Страница 11: ...urnace is equal to the return air supply under normal indoor return air applications When a cooling system is installed which uses the furnace blower to provide airflow over the indoor coil the coil m...

Страница 12: ...ncewithNFPAand SMACNAconstructionstandards Consultwithlocalcodes for special requirements For best sound performance be suretoinstallalltheneededgasketsandgrommetsaround penetrations into the furnace...

Страница 13: ...urnace is installed horizontally remove the bottom panel from the furnace before attaching the duct system See Bottom Panel Removal on page 14 If installing the furnace in an attic it is required that...

Страница 14: ...oor 1 from the blower compartment 2 Remove all screws securing the bottom panel 2 to the front brace 3 3 Remove two screws 4 securing the furnace cabinet to the blower deck 5 4 Remove all screws 6 sec...

Страница 15: ...ion of the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 or 2 Installation Codes Some local regulations require the installation of a manual main shut off valve and ground joint union external...

Страница 16: ...ed from the furnace to prevent damage to the gas control valve If the test pressure is less than or equal to 1 2 psig 14 inch W C close the manual shut off valve High Altitude Application High altitud...

Страница 17: ...Plug 8 Shut Off Valve NOTE Some utilities require Shut Off Valve to be 4 to 5 feet above floor Figure 13 Typical Gas Connections 3 4 5 UPFLOW MODELS DOWNFLOW MODELS 8 Right Side Entry Left Side Entry...

Страница 18: ...henconversioniscomplete verifythemanifoldpressure and input rate are correct as listed in theTables Approved conversion kits are listed below The United States LP Propane Gas Sea Level and High Altitu...

Страница 19: ...e in the field supplied disconnect at the furnace Ground Furnace Input Btuh Cabinet Width in Nominal Electrical Supply Maximum Operating Voltage Minimum Operating Voltage Maximum Furnace Amperes Minim...

Страница 20: ...ee Figure 17 Connect the thermostat s W1 W2 outputs to the furnace control board s W1 W2 terminals Always connect the thermostat C R to the furnace control board C R For cooling connect the thermostat...

Страница 21: ...idistat connect the DHUM R terminals on the humidistat to the DHUM R terminals on the motor control board In this option the DHUM output of the humidistat must be set to be normally open and closed wh...

Страница 22: ...y referring to Table 10 page 39 for Propane or Tables 12 or 13 page 40 for Natural Gas c Using an Allen wrench turn the the LO Input Adjusting Screw on the LO side of the regulator to adjust the reduc...

Страница 23: ...door Verifying Operation of the Supply Air Limit Switch A properly functioning limit switch should turn off the gas valve when the return is blocked time depends on how well the return air is blocked...

Страница 24: ...ance from a furnace Follow these instructions for years of safe trouble free operation ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injur...

Страница 25: ...he gas supply piping at the furnace 7 Remove the piping between the gas valve and the ground joint union If applicable 8 Remove all screws securing the burner assembly to the furnace 9 Carefullyremove...

Страница 26: ...personal injury or death Lubrication The bearings in the blower motor and inducer blower used in these furnaces are pre lubricated and sealed by the manufacturer No further oiling of the bearings is...

Страница 27: ...to determine fault condition IMPORTANT NOTE The furnace will lock out after 5 failed attempts for ignition and will try again every hour if the call for heat remains If the Inducer Blower is operatin...

Страница 28: ...e B Vent Pipe 23 1 1 4 FLANGES T stat 7 8 Electric 7 8 G a s 1 5 8 X 3 1 2 X 4 5 Gas 1 5 8 X 3 1 2 Electric 7 8 FRONT VIEW Front Brace Bottom Panel 34 1 2 28 TK 80 Downflow Furnace Cabinet Size Dim A...

Страница 29: ...56 1 020 58 980 60 1 1 0 1 1 290 46 1 255 47 1 220 49 1 180 50 1 145 52 1 110 53 1 075 55 1 040 57 0 0 1 1 1 315 45 1 275 46 1 240 48 1 200 49 1 160 51 1 120 53 1 085 55 1 045 57 1 0 1 1 1 350 44 1 3...

Страница 30: ...48 1 775 50 1 710 52 1 640 54 1 575 56 1 510 59 1 445 62 0 1 0 1 1 980 45 1 910 47 1 845 48 1 780 50 1 715 52 1 650 54 1 580 56 1 515 59 1 1 0 1 2 025 44 1 960 45 1 895 47 1 830 49 1 765 50 1 700 52 1...

Страница 31: ...VC1 Input BTU 100 000 TA TK 120C VC1 Input BTU 120 000 1 2 3 4 CFM Temp Rise F CFM Temp Rise F 0 0 0 1 000 74 1 000 89 0 0 1 1 115 66 1 115 80 0 1 0 1 230 60 1 230 72 0 1 1 1 345 55 1 345 66 1 0 0 1 4...

Страница 32: ...1 1 1 0 0 980 1 420 1 1 1 0 1 1 020 1 480 1 1 1 1 0 1 065 1 540 1 1 1 1 1 1 105 1 600 TA TK FURNACES with VARIABLE SPEED BLOWERS C CABINET Switch Settings 0 OFF 1 ON CFM Nominal A C HP Capacity HEAT...

Страница 33: ...L1 IN L1 OUT Y1_OUT Y Y2_OUT W_OUT C EXPANSION PORT R RED GREEN NOT FOR FIELD USE CONNECTION TO FURNACE CONTROL BOARD CONNECTION TO IQ THERMOSTAT IF APPLICABLE MOTOR WIRING HARNESS RED INPUT TERMINALS...

Страница 34: ...REEN BROWN BROWN YELLOW VIOLET VIOLET VIOLET ORANGE ORANGE ORANGE VENT LIMIT ON SELECT MODELS BLACK 120V WHITE NEUTRAL GROUND 710916 CONDENSATE ON SELECT MODELS Refer to the Installation Instructions...

Страница 35: ...END 0409 LOW VOLTAGE HIGH VOLTAGE BLUE BLUE BLUE BLUE BLACK BLACK 120V WHITE BLACK BLACK BLACK BLACK BLACK BLACK WHITE WHITE NEUTRAL BLACK WHITE WHITE RED RED GREEN GROUND GREEN BROWN BROWN YELLOW VIO...

Страница 36: ...AL GROUND CONDENSATE ON SELECT MODELS BLACK VIOLET For 80 and 90 2 Stage Variable Speed Upflow Furnaces WIRING DIAGRAM 7109180 FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE Refer to the Installation In...

Страница 37: ...t Flash Off Low Flame Sensor Signal Flame Present Diagnostic Description FAULT CONDITIONS Diagnostic Description Yellow LED Continuous Flash On Alternating Flash Motor Fault On Off 0409 FLAME ROLL OUT...

Страница 38: ...ER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692 1 385 28...

Страница 39: ...RE 6 000 to 7 999 FT 56 56 56 56 56 ORIFICE SIZE 4 2 9 0 4 2 9 0 4 2 9 0 4 2 9 0 4 2 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 56 56 56 56 56 ORIFICE SIZE 4 2 8 5 4 2 8 5 4 2 8 5 4 2 8 5 4 2 8 5 MANIFO...

Страница 40: ...000 to 9 999 FT 48 48 48 48 48 ORIFICE SIZE 1 7 2 8 1 7 2 8 1 7 2 8 1 7 2 8 1 7 2 8 MANIFOLD PRESSURE Table 13 High Altitude Deration Chart for Natural Gas Low Heating Value NATURAL GAS with LOW HEAT...

Страница 41: ...h Roll Out Switch Transformer Blower Assembly Furnace Control Board Main Air Limit Switch 1 2 3 4 5 6 7 8 Furnace Control Board Combustion Tube Gas Manifold Gas Valve Inducer Assembly Pressure Switche...

Страница 42: ...42...

Страница 43: ...43...

Страница 44: ...tion of this appliance Some local codes require licensed installation service personnel for this type of equipment Please read all instructions carefully before starting the installation Return these...

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