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Trilogy

r

 Air Spray/LVLP Automatic Spray Guns

11

Part 1601058

03

E

 2014 Nordson Corporation

Troubleshooting 

WARNING:

 

 

Allow only qualified personnel to perform the following tasks.

Follow the safety instructions in this document and all other related

documentation.

These troubleshooting procedures cover only the most common problems.

If you cannot solve a problem with the information given here, contact your

local Nordson representative for help.  See Figure 5 for parts information.

Problem

Possible Cause

Corrective Action

1. Paint flow decreases when

spraying

Fluid filter clogged

Clean the filter.

Viscosity too high

Lower the material viscosity.

Nozzle too big or worn out

Replace the nozzle.

Fluid pressure too low

Increase fluid pressure.

2. Irregular fan pattern

Nozzle orifice clogged

Clean or replace nozzle.

Fluid filter clogged

Clean the filter.

Nozzle too big or worn out

Replace the nozzle.

Viscosity too high

Lower the material viscosity.

Either not enough or no

atomizing air

Adjust atomizing air flow

(regulator R).

Air cap orifices clogged

Use a soft bristle brush and

solvent or waterborne cleaning

solution to clean the air cap.

3. Nozzle clogs

Material pigment too coarse for

nozzle size

Use a larger nozzle.

Fluid filter mesh too big

Use a smaller filter mesh.

4. Spraying continues when

gun triggered off

Nozzle or needle worn out

Replace the nozzle or needle.

Needle packing gland too tight;

needle cannot move

Loosen the needle packing gland

or replace the seals.

Piston springs worn out

Replace springs.  Make sure

piston moves smoothly in

cylinder.

Solenoid valve triggering gun is

malfunctioning

Check solenoid valve operation.

5. Spray gun leaking fluid

from packing gland

Packing gland too loose

Tighten packing gland.

Needle seals worn.

Replace seals.

6. Air leaking from air cap

when gun not spraying

Piston seals worn

Replace piston.

7. Spray gun leaks air at

spring cap

Piston seals worn

Replace piston.

Содержание Trilogy AS

Страница 1: ...14 NORDSON CORPORATION AMHERST OHIO USA For parts and technical support call the Industrial Coating Systems Customer Support Center at 800 433 9319 or contact your local Nordson representative This do...

Страница 2: ...acement 13 Parts 13 Options 15 Contact Us Nordson Corporation welcomes requests for information comments and inquiries about its products General information about Nordson can be found on the Internet...

Страница 3: ...t 1601058 03 E 2014 Nordson Corporation Change Record Revision Date Change 02 7 13 Added compliance kits and air caps and instructions 03 3 14 Added Parts information for the Trilogy AS Automatic gun...

Страница 4: ...Change Record ii Part 1601058 03 E 2014 Nordson Corporation...

Страница 5: ...their assigned tasks They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks Intended Use Use of Nordson equipment in ways other...

Страница 6: ...diately Do not restart the equipment until the problem has been identified and corrected S Obtain and read Material Safety Data Sheets MSDS for all materials used Follow the manufacturer s instruction...

Страница 7: ...microflora residing in the paint or gun which are blasted into the wound If the injected paint contains acrylic latex and titanium dioxide that damage the tissue s resistance to infection bacterial gr...

Страница 8: ...e for parts information and advice Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components Under pressure these so...

Страница 9: ...compliance caps and gauge kits to test air flow and ensure compliance with regulations Refer to Compliance Kit Installation and Use for instructions Specifications Item Specification Weight 850 grams...

Страница 10: ...ed environments Use in zone 1 equipment of category 2 S The following harmonized standards or parts from this were used S DIN EN ISO 12100 2011 Safety of machines S EN 349 Minimum distances to avoid s...

Страница 11: ...control of coating atomization and fan pattern shape 4 Connect the fluid delivery and return hoses to the 3 8 NPSM US or 1 4 G metric fittings 2 NOTE Before using your spray gun for production flush...

Страница 12: ...ng are the adjustments that can be made to the spray pattern Item Description Adjustment Port R Atomizing air Increase for finer spray decrease for coarser spray Manual control Turn regulator clockwis...

Страница 13: ...ired but it will prevent fluid from spraying while performing the compliance test 2 Remove the retainer and production air cap from the gun Install the compliance air cap on the gun and tighten the re...

Страница 14: ...e WARNING Allow only qualified personnel to perform the following tasks Follow the safety instructions in this document and all other related documentation Cleaning 1 Flush the gun with solvent or wat...

Страница 15: ...e too big or worn out Replace the nozzle Viscosity too high Lower the material viscosity Either not enough or no atomizing air Adjust atomizing air flow regulator R Air cap orifices clogged Use a soft...

Страница 16: ...seal 3 and replace it if damaged 3 Install a new nozzle in the gun 4 Install the seal on the nozzle 5 Install the air cap in the retainer and install them on the gun Orient the air cap as desired then...

Страница 17: ...7 Install the chamber nut over the packing gland and tighten it securely 8 Install the needle as described in Needle Replacement Piston Replacement 1 See Figure 5 Remove the needle as described in Nee...

Страница 18: ...1 1 1601045 S Retainer air cap LP Trilogy NES 1 2 1600932 S Air cap 0 5 1 2 mm LP Trilogy NES 1 2 1600935 S Air cap 0 5 1 2 mm AS auto Trilogy NES 1 A D 2 1600936 S Air cap 1 3 1 6 mm AS auto Trilogy...

Страница 19: ...plete LP Trilogy NES 1 21a S S Ring seal 1 B C 21b S S Gasket piston 1 B C 21c S S O ring 16 x 2 0 2 B C 21d S S Ring square 2 B C 21e S S Seal take up complete 1 B C 211f S S Nut jam 1 B C 22 1601824...

Страница 20: ...1601856 Kit nozzle 0 8 mm LP Trilogy NES 1600976 Kit nozzle 1 0 mm LP Trilogy NES 1601857 Kit nozzle 1 2 mm LP Trilogy NES 1601858 Kit nozzle 1 3 mm LP Trilogy NES 1601859 Kit nozzle 1 4 mm LP Trilog...

Страница 21: ...s and Gauge Kit 1603866 Cap air test Trilogy LVLP size A 0 5 1 2 mm A 1603867 Cap air test Trilogy LVLP size B 1 3 1 6 mm A 1603868 Cap air test Trilogy LVLP size C 1 8 2 5 mm A 1603869 Cap air test T...

Страница 22: ...Trilogyr Air Spray LVLP Automatic Spray Guns 18 Part 1601058 03 E 2014 Nordson Corporation NOTES...

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