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Trilogy

r

 Air Spray/LVLP Automatic Spray Guns

2

Part 1601058

03

E

 2014 Nordson Corporation

Personal Safety 

To prevent injury follow these instructions.

S

Do not operate or service equipment unless you are qualified.

S

Do not operate equipment unless safety guards, doors, or covers are
intact and automatic interlocks are operating properly.  Do not bypass or

disarm any safety devices.

S

Keep clear of moving equipment.  Before adjusting or servicing moving
equipment, shut off the power supply and wait until the equipment

comes to a complete stop.  Lock out power and secure the equipment to

prevent unexpected movement.

S

Relieve (bleed off) hydraulic and pneumatic pressure before adjusting or
servicing pressurized systems or components.  Disconnect, lock out,

and tag switches before servicing electrical equipment.

S

While operating manual spray guns, make sure you are grounded.
Wear electrically conductive gloves or a grounding strap connected to

the gun handle or other true earth ground.  Do not wear or carry metallic

objects such as jewelry or tools.

S

If you receive even a slight electrical shock, shut down all electrical or
electrostatic equipment immediately.  Do not restart the equipment until

the problem has been identified and corrected.

S

Obtain and read Material Safety Data Sheets (MSDS) for all materials
used.  Follow the manufacturer’s instructions for safe handling and use

of materials, and use recommended personal protection devices.

S

Make sure the spray area is adequately ventilated.

S

To prevent injury, be aware of less-obvious dangers in the workplace
that often cannot be completely eliminated, such as hot surfaces, sharp

edges, energized electrical circuits, and moving parts that cannot be

enclosed or otherwise guarded for practical reasons.

High-Pressure Fluids 

High-pressure fluids, unless they are safely contained, are extremely

hazardous.  Always relieve fluid pressure before adjusting or servicing high

pressure equipment.  A jet of high-pressure fluid can cut like a knife and

cause serious bodily injury, amputation, or death.  Fluids penetrating the

skin can also cause toxic poisoning.

If you suffer a fluid injection injury, seek medical care immediately.  If

possible, provide a copy of the MSDS for the injected fluid to the health care

provider.

The National Spray Equipment Manufacturers Association has created a

wallet card that you should carry when you are operating high-pressure

spray equipment.  These cards are supplied with your equipment.  The

following is the text of this card:

Содержание Trilogy AS

Страница 1: ...14 NORDSON CORPORATION AMHERST OHIO USA For parts and technical support call the Industrial Coating Systems Customer Support Center at 800 433 9319 or contact your local Nordson representative This do...

Страница 2: ...acement 13 Parts 13 Options 15 Contact Us Nordson Corporation welcomes requests for information comments and inquiries about its products General information about Nordson can be found on the Internet...

Страница 3: ...t 1601058 03 E 2014 Nordson Corporation Change Record Revision Date Change 02 7 13 Added compliance kits and air caps and instructions 03 3 14 Added Parts information for the Trilogy AS Automatic gun...

Страница 4: ...Change Record ii Part 1601058 03 E 2014 Nordson Corporation...

Страница 5: ...their assigned tasks They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks Intended Use Use of Nordson equipment in ways other...

Страница 6: ...diately Do not restart the equipment until the problem has been identified and corrected S Obtain and read Material Safety Data Sheets MSDS for all materials used Follow the manufacturer s instruction...

Страница 7: ...microflora residing in the paint or gun which are blasted into the wound If the injected paint contains acrylic latex and titanium dioxide that damage the tissue s resistance to infection bacterial gr...

Страница 8: ...e for parts information and advice Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components Under pressure these so...

Страница 9: ...compliance caps and gauge kits to test air flow and ensure compliance with regulations Refer to Compliance Kit Installation and Use for instructions Specifications Item Specification Weight 850 grams...

Страница 10: ...ed environments Use in zone 1 equipment of category 2 S The following harmonized standards or parts from this were used S DIN EN ISO 12100 2011 Safety of machines S EN 349 Minimum distances to avoid s...

Страница 11: ...control of coating atomization and fan pattern shape 4 Connect the fluid delivery and return hoses to the 3 8 NPSM US or 1 4 G metric fittings 2 NOTE Before using your spray gun for production flush...

Страница 12: ...ng are the adjustments that can be made to the spray pattern Item Description Adjustment Port R Atomizing air Increase for finer spray decrease for coarser spray Manual control Turn regulator clockwis...

Страница 13: ...ired but it will prevent fluid from spraying while performing the compliance test 2 Remove the retainer and production air cap from the gun Install the compliance air cap on the gun and tighten the re...

Страница 14: ...e WARNING Allow only qualified personnel to perform the following tasks Follow the safety instructions in this document and all other related documentation Cleaning 1 Flush the gun with solvent or wat...

Страница 15: ...e too big or worn out Replace the nozzle Viscosity too high Lower the material viscosity Either not enough or no atomizing air Adjust atomizing air flow regulator R Air cap orifices clogged Use a soft...

Страница 16: ...seal 3 and replace it if damaged 3 Install a new nozzle in the gun 4 Install the seal on the nozzle 5 Install the air cap in the retainer and install them on the gun Orient the air cap as desired then...

Страница 17: ...7 Install the chamber nut over the packing gland and tighten it securely 8 Install the needle as described in Needle Replacement Piston Replacement 1 See Figure 5 Remove the needle as described in Nee...

Страница 18: ...1 1 1601045 S Retainer air cap LP Trilogy NES 1 2 1600932 S Air cap 0 5 1 2 mm LP Trilogy NES 1 2 1600935 S Air cap 0 5 1 2 mm AS auto Trilogy NES 1 A D 2 1600936 S Air cap 1 3 1 6 mm AS auto Trilogy...

Страница 19: ...plete LP Trilogy NES 1 21a S S Ring seal 1 B C 21b S S Gasket piston 1 B C 21c S S O ring 16 x 2 0 2 B C 21d S S Ring square 2 B C 21e S S Seal take up complete 1 B C 211f S S Nut jam 1 B C 22 1601824...

Страница 20: ...1601856 Kit nozzle 0 8 mm LP Trilogy NES 1600976 Kit nozzle 1 0 mm LP Trilogy NES 1601857 Kit nozzle 1 2 mm LP Trilogy NES 1601858 Kit nozzle 1 3 mm LP Trilogy NES 1601859 Kit nozzle 1 4 mm LP Trilog...

Страница 21: ...s and Gauge Kit 1603866 Cap air test Trilogy LVLP size A 0 5 1 2 mm A 1603867 Cap air test Trilogy LVLP size B 1 3 1 6 mm A 1603868 Cap air test Trilogy LVLP size C 1 8 2 5 mm A 1603869 Cap air test T...

Страница 22: ...Trilogyr Air Spray LVLP Automatic Spray Guns 18 Part 1601058 03 E 2014 Nordson Corporation NOTES...

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