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Coolwave

610 Lamphead

with Unicable

Customer Product Manual

Part 1074165A02

Issued 11/10

NORDSON CORPORATION



AMHERST, OHIO



USA

To order parts call 866-885-1212

For technical support call 800-524-1322

This document is available on the Internet at http://emanuals.nordson.com/finishing

Содержание Coolwave 610

Страница 1: ...omer Product Manual Part 1074165A02 Issued 11 10 NORDSON CORPORATION AMHERST OHIO USA To order parts call 866 885 1212 For technical support call 800 524 1322 This document is available on the Interne...

Страница 2: ...out its products General information about Nordson can be found on the Internet using the following address http www nordson com Notice This is a Nordson Corporation publication which is protected by...

Страница 3: ...Introduction 3 1 Inspection and Packaging 3 1 Mounting Guidelines 3 1 External Blowers Cooling Air 3 1 External Blowers Ventilation Air 3 1 Lamphead 3 2 Light Shielding 3 3 RF Detector 3 3 Lamphead Co...

Страница 4: ...Table of Contents ii Part 1074165A02 E 2010 Nordson Corporation...

Страница 5: ...ctions are included in equipment documentation where appropriate Make sure all equipment documentation including these instructions is accessible to all persons operating or servicing equipment All eq...

Страница 6: ...d for use in hazardous areas Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property Some exa...

Страница 7: ...n S Never expose any part of the body to direct or indirect UV light Ultraviolet Radiation WARNING Ultraviolet light is a form of electromagnetic radiation and can be harmful if exposure exceeds recom...

Страница 8: ...8 30 minutes 1 7 15 minutes 3 3 10 minutes 5 0 5 minutes 10 1 minute 50 30 seconds 100 10 seconds 300 1 second 3000 First Aid Store bought creams lotions or aloe can be applied to affected areas of th...

Страница 9: ...ad to respiratory infections If ozone is detected 1 Shut down the UV system 2 Check exhaust ducting for leaks 3 Check the operator working area with an ozone meter If a person is overcome by ozone S M...

Страница 10: ...ome materials used in UV curable inks adhesives and varnishes are toxic Before handling them read the Material Safety Data Sheets provided by the manufacturer use the recommended personal safety equip...

Страница 11: ...sal Dispose of equipment and materials used in operation and servicing according to local codes Moving and Storage Moving or storing of the Nordson UV curing system must comply with all applicable loc...

Страница 12: ...Safety 1 8 Part 1074165A02 E 2010 Nordson Corporation...

Страница 13: ...aviolet microwave applied curing system The system is designed to cure UV inks adhesives and coatings for numerous industrial applications The system consists of an individual 10 in lamphead a corresp...

Страница 14: ...to guide the UV light in a tight band across the surface of the material being cured The reflectors are manufactured from borosilicate glass with a dichroic coating to give maximum UV reflectivity wh...

Страница 15: ...oration 8 1 7 6 5 2 2 3 1 4 9 Figure 2 1 System Components Typical UV Curing System Setup 1 Lampheads 2 Ultraviolet bulb 3 Reflectors 4 Starter bulb 5 Pressure switch 6 Magnetrons 7 Tubing to external...

Страница 16: ...nd flood The flood reflectors produce a wider band of light The reflectors use different retaining brackets to secure them in place in the lamphead Figures 2 2 and 2 3 illustrate the curve in each ref...

Страница 17: ...asured at each lamp heads Static Pressure Measuring Port Refer to lamphead dimensions in this section It is important to size the cooling blower to provide at least an additional 20 of cooling air mea...

Страница 18: ...ve the substrate for optimal focal positioning as defined by your reflector selection Distance for Focus reflectors will be S 53 3 mm for 2 1 in reflectors S 78 7 mm for 3 1 in reflectors NOTE If floo...

Страница 19: ...applications and systems may require a RF detector on each unit Contact your Nordson representative for more information S Mount the RF detector so that the antenna faces the lamphead screen and is b...

Страница 20: ...f you are using an exhaust box or any other type of lamp face attachment that can impede the airflow through the lamphead you must monitor the pressure and CFM on the lamp face Careful measurement at...

Страница 21: ...e as far as it will go then start threading the screw ring onto the threaded portion of the receptacle Continue to push on the plug while tightening the screw ring until the plug is firmly seated into...

Страница 22: ...Installation 3 6 Part 1074165A02 E 2010 Nordson Corporation...

Страница 23: ...g through the system S coating formulation Table 4 1 Typical Maintenance and Replacement Schedule Component Maintenance Guidelines Replace component UV Bulb Bulbs are warranted for a specific number o...

Страница 24: ...made of glass and may break if dropped or forced as needed Never use metal polish or any abrasive media to clean the reflectors Pressure Switch Pressure switches are rated for operation between 40 _C...

Страница 25: ...re 4 1 Turn or place the lamphead assembly so that the entire bulb area is exposed and accessible 3 Remove the eight screws from the lamphead base to remove the RF screen Figure 4 1 RF Screen Removal...

Страница 26: ...ide the two reflectors from the lamphead base NOTE Great care should be taken when replacing reflectors as they are made of glass and may break if dropped or forced Figure 4 4 Reflector Replacement Re...

Страница 27: ...he retainer springs on the inside edge of the bracket The lip on the flood bracket will go to the inside of the lamphead and wrap around the edge of the reflector The curve of the reflector causes the...

Страница 28: ...Preparation procedure on page 4 3 2 Turn or place the lamphead assembly so that the entire bulb area is exposed and accessible 3 Remove eight screws from the lamphead base to remove the RF screen NOTE...

Страница 29: ...nector Bracket Removal 7 See Figure 4 12 Pull the the transformer and connector bracket from the lamphead base Figure 4 12 Transformer and Connector Bracket Pressure Switch 1 Follow steps 1 5 under In...

Страница 30: ...e two screws 4 Replace and connect the new board and install it with the screws 5 Install the transformer and connector bracket 6 Install the cover on the lamphead base 7 Install the bulb and RF scree...

Страница 31: ...marked with the same serial number Magnetron Removal 1 Follow steps 1 7 under Internal Component Replacement beginning on page 4 6 to remove the lamphead cover NOTE Be careful not to cut or damage th...

Страница 32: ...a through the hole in the lamphead base 3 Make sure the magnetron gasket is sealed evenly on the flange and secure the magnetron to the lamphead with the four screws washers and nuts Tighten the nuts...

Страница 33: ...nger dirt and oils were deposited on the quartz and burned into the quartz when the bulb was running Replace the bulb The spectral output has diminished In the future do not touch the quartz portion o...

Страница 34: ...Troubleshooting 5 2 Part 1074165A02 E 2010 Nordson Corporation...

Страница 35: ...be ordered separately The Description column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between assemblies subassemblies...

Страница 36: ...9 775120 S SCREEN lamphead CoolWave 1 B 10 775130 S MAGNETRON PAIR 3 0 Kw CoolWave 1 B E 11 775139 S KIT sensor light CW 10 6 1 B 12 S SCREW M4 mounting holes 8 13 S PAN HEAD SCREW M4 x 8 Phillips ste...

Страница 37: ...Parts 6 3 Part 1074165A02 E 2010 Nordson Corporation 3 2 8 2 9 3 7 10 5 6 4 1 12 14 13 12 15 16 17 17 10 11 4 5 1 18 13 19 Figure 6 1 CoolWave Lamphead...

Страница 38: ...1061134 12 ft CABLE RF detector 6 10 1 21 775029 25 ft CABLE RF detector 6 10 1 21 775050 50 ft CABLE RF detector 6 10 1 21 775051 75 ft CABLE RF detector 6 10 1 21 775052 100 ft CABLE RF detector 6...

Страница 39: ...SWITCH pressure CoolWave 10 1 1 775120 SCREEN lamphead CoolWave 1 1 775130 MAGNETRON PAIR 3 0 Kw CoolWave 1 1 775056 QUARTZ PLATE exhaust duct enclosure 1 1 775040 BULB starter 1 2 775022 RF DETECTOR...

Страница 40: ...Parts 6 6 Part 1074165A02 E 2010 Nordson Corporation...

Страница 41: ...ma Filament Voltage 3 4 Vac Cooling Air 350 cfm 7 in W C measured at lamphead 595 m3 1780 Pascal Ventilation Air 450 cfm 2 in W C minimum Reflector Borosilicate glass with dichroic coating 220 470 nm...

Страница 42: ...Specifications 7 2 Part 1074165A02 E 2010 Nordson Corporation System Drawing Figure 7 1 Lamphead Dimensions...

Страница 43: ...Specifications 7 3 Part 1074165A02 E 2010 Nordson Corporation Figure 7 1 Lamphead Dimensions...

Страница 44: ...ol Wave 2 Plus Models CW 610V CW2 610V CW2 610V CW2I 610V CW2 I 610V CW2 410V CW2 410V CW2I 410V CW2 I 410V Description Applicable Directives Standards Used for Compliance Product Certificates Quality...

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