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18 

movement or sliding. 

 

Please  pay  attention  by  maintain  the  tiller  arm.  The  gas  pressure  springs  are  assembled  by 
compression. Carelessness causes injury.   

 

Use approved and from your dealer released original spare parts. 

 

Please consider that oil leakage of hydraulic fluid can cause failures and accidents. 

 

If you need to replace the wheel, please follow the instructions above. Casters must be round 
and free from abnormal wear. 

 

Check the key items emphasized in the maintenance checklist. 

a.Maintenance checklist 

Table 4: Maintenance checklist 

 

Interval (month) 

12 

 

Hydraulic unit 

1  Check the hydraulic cylinder, piston for damage noise and leakage 

 

 

 

 

2  Check the hydraulic joints and hose for damage and leakage 

 

 

 

 

3  Check the hydraulic oil level, refill if necessary 

 

 

 

 

4  Refill the hydraulic oil ( 12 month or 1500 working hours) 

 

 

 

 

5  Check and adjust the function of the pressure valve (1000 kg +0/ +10%) 

 

 

 

 

 

Mechanical system 

6  Check the forks for deformation and cracks 

 

 

 

 

7  Check the chassis for deformation and cracks 

 

 

 

 

8  Check if all screws are fixed 

 

 

 

 

9  Check mast and chain for deformation or damages, replace if necessary 

 

 

 

 

10  Check the gearbox for noise and leakage 

 

 

 

 

11  Check the wheels for deformation and damages, replace if necessary 

 

 

 

 

12  Lubricate the steering bearing 

 

 

 

 

13  Check and lubricate the pivot points   

 

 

 

 

14  Lubricate the grease nipples 

 

 

 

 

15  Replace the damaged protections and/or protection board 

 

 

 

 

 

Electric system 

16  Inspect the electric wiring for damage 

 

 

 

 

17  Check the electric connectors and terminals 

 

 

 

 

18  Test the Emergency switch function 

 

 

 

 

19  Check the electric drive motor for noise and damages 

 

 

 

 

20  Test the display 

 

 

 

 

21  Check if correct fuses are used, if necessary replace. 

 

 

 

 

22  Test the audio warning signal 

 

 

 

 

23  Check the contactors   

 

 

 

 

24  Check the frame leakage (insulation test) 

 

 

 

 

25  Check function and wear of the accelerator 

 

 

 

 

26  Check the electrical system of the drive motor 

 

 

 

 

 

Braking system 

27  Check brake performance, if necessary replace brake disc or adjust air gap 

 

 

 

 

 

Battery 

Содержание PSE10L-C

Страница 1: ...G Do not use the electric truck before reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this document as well as on the...

Страница 2: ...gative effect on the environment or health if handled incorrectly The waste packages should be sorted and put into solid dustbins according to the materials and be collected disposal by local special...

Страница 3: ...DAILY INSPECTION 13 6 OPERATION INSTRUCTIONS 13 a Parking 14 b Residual lift diagram 14 c Lifting 14 d Lowering 14 e Driving 14 f Steering 15 g Braking 15 h Malfunctions 15 i Emergency 15 7 BATTERY C...

Страница 4: ...load must be placed approximately on the longitudinal centre plane of the stacker Lifting or transporting people is not allowed If so the loads must be lowered to lifting position 300MM The stacker i...

Страница 5: ...ver 2 Drive wheel 3 Steering wheel 4 Charging indicator 5 Charging 6 Emergency button 7 Belly button 8 Accelerator knob butterfly knob 9 Multi function tiller 10 Front cover 11 Battery indicator 12 Ke...

Страница 6: ...ce centre of drive axle to fork X mm 769 1 9 Wheelbase Y mm 1215 Weight 2 1 Service weight kg 450 570 2 2 Axle loading laden front rear kg 490 960 540 1030 2 3 Axle loading unladen front rear kg 330 1...

Страница 7: ...166 0 159 5 8 Max gradeability laden unladen 5 10 5 10 Service brake Electromagnetic 6 1 Drive motor rating S2 60min kW 0 75 Electric engine 6 2 Lift motor rating S3 10 kW 2 2 6 3 Battery according to...

Страница 8: ...facturer XXXXXXXXXXXXXXX Fig 4 Identification plate The truck equips with an emergency button 6 which stops all lifting lowering driving functions and engages the fail safe electromagnetic brake when...

Страница 9: ...on of load Stop operating the truck if load becomes unstable Brake the truck and activate the emergency button 6 by pushing when sliding load on or off the truck If the truck has any malfunctions foll...

Страница 10: ...icated crane or hoisting equipment according to Fig 5 Hoisting Use dedicated crane and hoisting equipment Do not stand under the swaying load Do not walk into hazardous area during hoisting Park the t...

Страница 11: ...heck the function of driving with tiller in its vertical position Check the chain and rollers for any damage or corrosion Check the smooth movement of the wheels Check the function of the emergency br...

Страница 12: ...LIFTING POSITION 300MM Turn the inserted key to ON Fig 8 pull up the emergency button carefully start the truck and move the tiller within the operating area F Fig 11 Turn the accelerator knob to the...

Страница 13: ...tiller is released the tiller moves automatically up to the upper baking zone B The truck starts braking until it stops The safety belly button 12 prevents the operator from being crushed If this but...

Страница 14: ...ATTERY WILL AFFECT OPERATION OF THE TRUCK PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF LEAD ACID BATTERIES a Replacement b Battery Indicator Fig 12 Battery replacement Park the truck safely tu...

Страница 15: ...ersonnel are allowed to do maintenance on this truck Before maintaining remove the load from the forks and lower the forks to the lowest position If you need to lift the order picker please use the sp...

Страница 16: ...kg 0 10 Mechanical system 6 Check the forks for deformation and cracks 7 Check the chassis for deformation and cracks 8 Check if all screws are fixed 9 Check mast and chain for deformation or damages...

Страница 17: ...on 40 Check the buttons on the tiller 41 Check whether the key switch is damaged and check the function 42 Check the speed limit sensor lift height 300mm General 43 Check if all decals are legible and...

Страница 18: ...use this truck if the protective mesh is damaged or not assembled correctly If you want to remove the protective mesh remove the fixed screws and carefully remove the protective mesh The screws are s...

Страница 19: ...ed on Check emergency switch key switch and other switches The sequence of operations is wrong Move the tiller bar to the braking position and put the tiller bar back to the operating position then op...

Страница 20: ...22 10 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram lead acid Fig 18 Electrical circuit diagram lead acid...

Страница 21: ...Charger Et Controller YB Electromagnetic brake FU Fuse YV Lowering electromagnetic valve GB Battery SA Interlock switch HA Horn SY Key switch KMP Oil pump contactor SH Lifting speed limit switch MP Oi...

Страница 22: ...24 b Electrical circuit diagram Li Electrical circuit diagram Li...

Страница 23: ...er U Charger Et Controller YB EM brake FU Fuse YV Lowering EM valve GB Battery HA Horn KMP Pump contactor MP Pump motor MT Traction motor SA Interlock switch SY Key switch SH Lifting limit sensor SM D...

Страница 24: ...e 9 Description of hydraulic components Code Item Code Item A Hydraulic power unit motor and oil pump E Throttle valve B One way valve F Cylinder C Electromagnetic valve G Safety valve D Overflow valv...

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