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Nissei NA 9420, Руководство оператора

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Version date: April 5th 2013

12

4

Operator Manual

NA 9420

Chapter 4 - Machine description

4 Machine description

This chapter describes the 

machine

 and its 

means of operation.

4.1 Machine overview

1.

Mix tank

2.

Operating panel

3.

Ice cream head with dispensing 

handle

4.

Drip tray

5.

On/off switch

(backside of the machine)

6.

Release button operating panel

(behind the drip tray, optional)

1

6

3

2

4

5

Содержание NA 9420

Страница 1: ...Win Equipment B V De Kronkels 31 3752 LM Bunschoten The Netherlands Operator Manual NA 9420 Tel 31 0 33 299 22 66 Fax 31 0 33 299 22 50 E mail info winequipment nl...

Страница 2: ...Version date April 5th 2013 2 Translation of the Original Instructions...

Страница 3: ...y symbols on the machine 8 2 4 Safety instructions 9 2 5 Operation and maintenance 10 2 6 Hygiene 10 2 7 Storage 10 3 Installation 11 3 1 Introduction 11 3 2 Installation site 11 3 3 Electrical connec...

Страница 4: ...27 Defrosting and draining the machine 28 Cleaning the mix tank and cylinder 29 Decalcify the machine 30 Removing the ice cream head and cylinder beater 31 Disassembling ice cream head cylinder beater...

Страница 5: ...ith information relating to the use and maintenance of the NA 9420 Read this Operator Manual carefully before using the machine 1 2 Manufacturer Win Equipment B V De Kronkels 31 3752 LM Bunschoten The...

Страница 6: ...f the following points Failure to observe warnings or instructions as displayed on the machine or in this Operator Manual Use of the machine for applications or under conditions other than those speci...

Страница 7: ...estion to make tasks or actions easier to carry out It is important to read the information provided Wait before continuing with the next action 2 2 Emergency stop The emergency stop button must be pr...

Страница 8: ...llowing safety symbols have been affixed to the machine Risk of trapping hand This symbol is affixed to the top of the machine next to the mix tank Do not spray with water This symbol is affixed to th...

Страница 9: ...f people are in contact with it Pull the plug out of the socket before carrying out maintenance work on the machine Faulty safety equipment must be replaced before the machine is used in production Th...

Страница 10: ...de ice making but at least once every 6 weeks Decalcify the machine every 4th cleaning but at least twice a year Use the recommended cleaning disinfecting and decalcify agents to ensure an optimum res...

Страница 11: ...rsonnel 3 2 Installation site DO NOT place the machine outside Place the machine on a firm flat surface to prevent noise and vibration Keep 10 cm free at the rear and 2 cm at the sides for ventilation...

Страница 12: ...ne description This chapter describes the machine and its means of operation 4 1 Machine overview 1 Mix tank 2 Operating panel 3 Ice cream head with dispensing handle 4 Drip tray 5 On off switch backs...

Страница 13: ...and cooled back STANDBY Sets the machine to standby mode The cylinder and mix tank are cooled to approx 5 C RUN Sets the machine to operating mode Ice cream can be dispensed WASH Sets the machine to w...

Страница 14: ...N if the machine is in standby mode HEATING Control light lights up RED during pasteurising REPLENISH Control light flashes YELLOW if there is insufficient ice cream mix in the mix tank Ice cream head...

Страница 15: ...perature is higher than 7 C empty clean and disinfect the machine see chapter 7 Maintenance page 24 If the temperature is lower than 7 C first pasteurise the machine before use Attention When the mach...

Страница 16: ...5 Operation 7 Wait until 2 horizontal lines are shown in the left display 8 Turn the mix feed pipe to the open position Orifice in the outside pipe in line with the arrow on the inside pipe 9 Dispence...

Страница 17: ...s allow the machine to pasteurise at the end of the day with a low turnover rate pasteurise at least every two days Before starting work check that pasteurisation has been performed correctly Do not k...

Страница 18: ...Press OFF 6 Press PASTEURI SING The ice cream mix will now be pasteurised and the machine will then switch to stand by mode 7 Turn the mix feed pipe to the close position Line mark on the out side pip...

Страница 19: ...inery are at risk Resetting Resetting the emergency stop button Rotate the emergency stop button a quarter turn The machine can now be started up again First check why the emergency stop button was pr...

Страница 20: ...s function only during Run The viscosity can be adjusted in 0 5 increments 5 sec 1 Press and toge ther until the display flashes The display on the right now shows the set value 2 Press or to in creas...

Страница 21: ...ing compressor E3 Machine cannot discharge the hot air E4 Overloading of the mixing apparatus motor E5 Temperature does not rise during pasteurising E6 Temperature in the cylinder is too high during p...

Страница 22: ...A 9420 Chapter 6 Faults Resetting error messages To reset an error message switch off the machine using the emergency stop button wait 10 seconds and switch the machine back on see ch 5 3 page 19 If t...

Страница 23: ...brating abnormally The power supply is disrupted or drive belt s is are faulty Please contact the dealer Ice cream is leaking through behind the ice cream head The components have not been fitted corr...

Страница 24: ...recommended cleaning and disinfecting agents Decalcify the machine every 4th cleaning but atleast twice a year Use prescribed lubricants only Maintenance work may only be carried out by trained staff...

Страница 25: ...cleaning Decalcify agent recommended Labaz Desca Plus 7 2 2 Preventive maintenance Preventive maintenance can be carried out by the operator when cleaning the machine The following parts must be chec...

Страница 26: ...ghly with lukewarm water 2x Place the components in the disinfecting solution for 5 minutes Rinse thoroughly with cold water 2x Clean an disinfect your hands thoroughly with alcohol 80 before touch di...

Страница 27: ...tructions on cleaning and disinfecting before starting 7 3 1 Procedure Dis assembling cleaning and disinfecting the machine is an intensive task The following sequence is recommended for an effective...

Страница 28: ...machine Throw away the old ice cream mix Do NOT re use 10 min 1 Press OFF 2 Press PASTEURI SING 3 Wait 10 minutes 10 sec 4 Press OFF 5 Press the emergency stop button 6 Wait 10 seconds 7 Reset the eme...

Страница 29: ...H 3 Clean the mix tank 4 Drain all water out of the machine 5 Press OFF 6 Fill the mix tank com pletely with a cleaning solution 5 min 7 Press WASH 8 Wait 5 minutes 9 Clean the mix tank 10 Drain all c...

Страница 30: ...n all water out of the machine 15 Repeat steps 12 to 14 10 min 1 Fill the mix tank com pletely with decalcify solution 2 Wait for at least 10 minutes 3 Drain all the decalcify solution out of the mach...

Страница 31: ...g the ice cream head and cylinder beater 1 Remove the locking pin from the dispen sing handle 2 Remove the dispen sing handle 3 Loosen the four bolts 4 Remove the ice cream head from the machi ne 5 Re...

Страница 32: ...ad 2 Remove the two O rings from the pis ton 3 Remove the gasket on the back of the ice cream head 4 Disassemble the bea ter 5 Disassemble the outer and inner pipe of the mix feed pipe 6 Remove the tw...

Страница 33: ...face foreward 4 Assemble the beater 5 Fit the two O rings on the iner mix feed pipe 6 Assemble the outer feed pipe and inner feed pipe 7 Insert the beater in the cylinder Be careful The top of the tr...

Страница 34: ...e locking pin for the dispensing handle Be careful The dis pensing handle must return to the close po sition by itself 5 min 1 Fill the mix tank com pletely with disinfec ting solution 2 Wait at least...

Страница 35: ...o the close position Line mark on the out side pipe in line with the arrow on the insi de pipe 5 Press WASH 6 Fill the mix tank with ice cream mix 5min 7 Wait about 5 minutes 1 Press OFF 2 Press RUN 3...

Страница 36: ...ansport the machine upright Use suitable lifting gear Do not lift the machine manually If necessary have the machine transported by a specialist company They have suitable lifting gear and transportat...

Страница 37: ...factors The following must be observed The machine must be discarded in accordance with legislation in force locally Materials must be reused or disposed of in an environmentally friendly manner If th...

Страница 38: ...cluding tap Width 290 mm Depth 685 mm Weight Approx 97 kg Connection details Electrical 400 V 3 x 16 amp PE Water pressure Min 1 bar max 3 bar Ambient temperature 5 C to 35 C Consumption details Elect...

Страница 39: ...A1 Version date April 5th 2013 39 Operator Manual NA 9420 Annex 1 Specifications...

Страница 40: ...A2 Version date April 5th 2013 40 Operator Manual NA 9420 Annex 2 Spare Parts Annex 2 Spare Parts 1 2 3 4 5 6 7 9 8 10 11 12 15 16 14 13...

Страница 41: ...r tube 1 138033 4 O ring 17 x 2 5 2 137143 5 Scraper blade 2 30091 6 Cylinder beater 1 138803 7 Centre bar 1 30117 8 O ring 24 x 3 1 35006 9 O ring sqaure 1 35004 10 Piston 1 138804 11 Locking pin dis...

Страница 42: ...in Equipment B V De Kronkels 31 3752 LM Bunschoten The Netherlands hereby declares that the following machine Name Nissei soft ice cream machine Type NA 9420 is in conformance with the following EC di...

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