Nidec LEROY-SOMER FLSES 100 L Скачать руководство пользователя страница 7

7

 

Maintenance and service guide - LSPX-FLSPX ZONE

 

 21 - Ex tb – LSES-FLSES ZONE

 

 22 - Ex tc

5725 en - 2020.02 / c

3.2 - Checking the insulation

Throughout the period required for checking insulation, ensure 

that there is no explosive atmosphere present.

 Before operating the motor we

 recommend checking the insulation between 

phases and earth and between phases.

Motors are factory-fitted with preventative advice labels 

which must kept legible.
Before commissioning remove condensation (see §10.4 

- ROUTINE MAINTENANCE)

This check is essential if the motor has been stored for longer 

than 6 months or if it has been kept in a damp atmosphere.

This measurement must be carried out using a megohmmeter 

at 500 volts DC (do not use a magneto-electric system).

It is better to carry out an initial test at 30 or 50 volts and if the 

insulation is greater than 1 megohm, carry out a second test at 

500 volts DC for 60 seconds. The insulation value must be at 

least 10 megohms in cold state.

If this value cannot be achieved, or routinely if the motor might 

have been splashed with water or salt spray, or kept for a long 

period in a very humid place, or if it is covered with condensation, 

it is recommended that the stator be dried for 24 hours in an 

oven at a temperature of 110 °C to 120 °C.

If it is not possible to dry the motor in an oven:

- supply the motor, with the rotor immobilised, with a 

 

three-phase AC voltage which is 10% below the rated voltage, 

for 12 hours (use an induction regulator or a step-down 

transformer with adjustable points). 

- or supply it with DC supply with the 3 phases in series, with a 

voltage value of 1 to 2% of the rated voltage (use a separate 

excitation DC generator or batteries for motors of less than  

22 kW).

- NB: The AC current must be monitored using a clamp-on 

ammeter, DC using a shunt ammeter. This current must not 

exceed 60 % of the rated current.

It is recommended that a thermometer be fitted to the motor 

frame: if the temperature exceeds 70 °C, reduce the indicated 

voltage or current by 5 % of the original value for every 10 °C 

difference.

While it is drying, all the motor orifices must be open (terminal 

box, drain holes). Before starting replace all plugs so that the 

motor exhibits the plated degree of protection. Clean the 

orifices and plugs before refitting them.

 Warning! Since the high voltage test was carried 

out  at the factory before dispatch. If it needs to be 

repeated, this should be performed at half the standard 

voltage, i.e.: 1/2 (2U+1000V). Check that the capacitive 

effect resulting from the high voltage test is eliminated 

before connecting the terminals to ground.

For all motors before commissioning:

- remove the dust from the entire machine

- rotate the motor at no load (no mechanical load) for 2 to 

5 minutes, checking that there is no abnormal noise.  

If there is any abnormal noise, see section 10.

4 - INSTALLATION

4.1 - Position of the lifting rings

 The lifting rings are provided for lifting

 only the motor. They must not be used to lift the 

machine after the motor has been fitted to it.

Labour regulations stipulate that all loads over 25 kg must be 

fitted with lifting devices to facilitate handling.

The overall mass of motors can vary according to their power, 

their mounting position and whether the motors are fitted with 

optional equipment. The actual weight of each Leroy-Somer 

motor is indicated on its nameplate. The positions of the lifting 

rings and the minimum dimensions of the loading bars are 

given below in order to help with preparation for handling the 

motors. If these precautions are not followed, there is a risk of 

warping or crushing some equipment such as the terminal box, 

protective cover or drip cover.

Type

Horizontal position

A

e min

h min

Øt

100

120

200

150

9

112

120

200

150

9

132

160

200

150

9

160

200

160

110

14

180 MR

200

160

110

14

180 L

200

260

150

14

200

270

260

165

14

225 ST/MT/MR

270

260

150

14

225 M

360

265

200

30

225 MG

400

400

500

30

250 MZ

270

260

150

14

250

360

380

200

30

225 MG

400

400

500

30

250 ME/MF

400

400

500

30

280

360

380

500

30

280 SC/MC/MD/SD

400

400

500

30

315 S

310

380

500

17

315 M/L

360

380

500

23

355

310

380

500

23

M

e

A

h

2 x Øt

• Horizontal position

INSTALLATION AND MAINTENANCE - LSPX-FLSPX ZONE  21 - Ex tb – LSES-FLSES ZONE  22 - Ex tc

Содержание LEROY-SOMER FLSES 100 L

Страница 1: ...Reference 5725 en 2020 02 c F LSPX ZONE 21 Ex tb F LSES ZONE 22 Ex tc Commissioning and maintenance guide Induction motors three phase for dusty EXplosive ATmospheres...

Страница 2: ...ersonnel likely to intervene on electrical installations and equipment in explosion risk areas shall be trained and authorized specifically for this type of equipment Indeed knowledge is required abou...

Страница 3: ...pe induction motors tc protection mode CE II 3 G Ex ec IIC T3 Gc or T4 Gc or T5 Gc or T6 Gc for zone 2 or CE II 3 G Ex ec eb IIC T3 Gc or T4 Gc or T5 Gc or T6 Gc for zone 2 if eb junction box or CE II...

Страница 4: ...4 Routine maintenance 24 10 5 Bearing housing maintenance 25 10 6 IP Leak tightness of motor 27 10 7 Group III paints 27 10 8 Troubleshooting guide 28 10 9 Recycling 28 11 LSPX MOTORS ZONE 21 29 11 1...

Страница 5: ...e Db or Dc dust EPL level 0080 Notified organisation INERIS as II 2D INERIS X ATEX attestation no IECEx INE IECEx certificate no Motor symbols MOT 3 Three phase A C motor FLSES Motor type 280 Frame si...

Страница 6: ...f the coat must not exceed 2 mm and 0 2 mm for IIC group equipment Otherwise it must be anti static irrespective of its thickness if the motor is II 3G and II 3D 3 COMMISSIONING Before starting users...

Страница 7: ...value for every 10 C difference While it is drying all the motor orifices must be open terminal box drain holes Before starting replace all plugs so that the motor exhibits the plated degree of prote...

Страница 8: ...Check that the fan cover bears no impact marks Blocking clogging the cover grille and the housing fins even accidentally will adversely affect the operation of the motor and its safety With vertical o...

Страница 9: ...second shaft extension is not used in order to conform to the balancing class the half key or key must be firmly fitted in its groove so that it is not ejected during rotation H or F balancing and to...

Страница 10: ...ing soft starting with autotransformer soft starting with resistors electronic starting Electronic starting modes control the voltage at the motor terminals throughout the entire starting phase giving...

Страница 11: ...ed Thermo magnetic protection Motors are protected by the magneto thermal device placed between the isolating switch and the motor These protection devices provide total protection of the motor agains...

Страница 12: ...system and the supply cables the voltage drop during the starting phase must be less than 3 are to be selected according to the characteristics marked on the nameplate Earthing The motor must be earth...

Страница 13: ...ct the most suitable safety motor The drive if of a type not designed for operation in an explosive zone must be located in a non explosive zone In certain cases the use of forced ventilation where th...

Страница 14: ...ronment The motor must be equipped with 3 thermal sensors 1 per phase placed in or on the stator connection side winding heads all frame sizes and on the front bearing housing from frame size 355 in t...

Страница 15: ...in the motor and the drive on the acoustic noise and the torque ripple Alowswitchingfrequencyhasanadverseeffectontemperature rise in motors Leroy Somer recommends a drive switching frequency of 3 kHz...

Страница 16: ...a coupling sleeve Direct connection to the machine When mounted directly on the motor shaft extension of the moving device pump or fan turbine check that this device is perfectly balanced and that th...

Страница 17: ...ons made when the product was specified Reminder tensiontoogreat unnecessaryforceonthebearinghousings which could lead to premature wear of the bearing unit bearing housing bearings and eventually bre...

Страница 18: ...silicone or polyurethane sealant seal being made between the cableglands theplugs thereducersand or expanders the support or the box body Installers are responsible for ensuring that the leak tightnes...

Страница 19: ...ause de energisation the main motor The installation must include a device which prevents the main motor from operating if there is no ventilation Donotconnectthemotorifyouareunsurehowtointerpret the...

Страница 20: ...connector supplier s instructions They must be connected with connector resting on connector see diagrams below Tightening torque N m on the terminal block nuts Terminal M4 M5 M6 M8 M10 M12 M16 Steel...

Страница 21: ...erminal box material Power auxiliaries Number of holes Hole diameter LSPX 80 2 4 6 Aluminium alloy 1 2 if auxiliaries ISO M20 x 1 5 1M20 1M16 90 2 4 6 100 2 4 6 112 2 4 6 132 2 4 6 2 3 if auxiliaries...

Страница 22: ...60079 19 This requirement to return to the as built condition whilst scrupulously adhering to the starting configuration of the motor is mandatory Failure to comply with this requirement may affect e...

Страница 23: ...n old grease dust agglomerations sealant etc clean bearing housings and recesses if necessary apply antiflash lacquer inside the flanges carefully clean the bearing caps and grease valves if these are...

Страница 24: ...an electrostatic charge Always clean at a pressure of less than 10 bars fromthecentreofthemotortowardstheextremities to avoid introducing dust and particles under the seals Draining off condensation w...

Страница 25: ...ecking bearings As soon as you detect any of the following on the motor abnormal noise or vibration abnormal heating at the bearing although it is properly greased the condition of the bearings must b...

Страница 26: ...324 C3 72 7500 3700 2800 450 LA LB LD 4 6328 C3 6328 C3 93 4600 2300 1100 450 LA LB LC 6 6328 C3 6328 C3 93 10000 6000 3000 bearing housings with grease nipples on request LSPX LSES bearings with grea...

Страница 27: ...the terminal box body if it has been removed 10 7 Group III paints IEC EN 60079 0 7 4 reminder Preventing electrostatic charge development on an item of equipment Maximum thickness of non metallic lay...

Страница 28: ...ply line Phase imbalance current Check the winding resistance and the balancing of the network voltage Motor heats abnormally Faulty ventilation Check the environment Clean the fan cover and the cooli...

Страница 29: ...to the recommended torque see 10 2 4 fit the flange seals 39 54 308 using grease fit the fan 7 wedging it in place with a drift check that the motor turns freely by hand and that there is no radial p...

Страница 30: ...nation Item Designation Item Designation 1 Wound stator 22 Shaft end washer 59 Preload washer 2 Housing 23 Shaft extension screw 60 Retaining ring circlip 3 Rotor 25 Lifting ring 71 b Metal terminal b...

Страница 31: ...make contact with the winding fit the pre load washer 59 with a little grease in the bottom of the rear flange bearing cage 6 then refit the rear flange 6 positioning it on the stator for fitting the...

Страница 32: ...SPX 180 MT LR Item Designation Item Designation Item Designation 1 Wound stator 14 Assembly rods 39 Coupling side seal 2 Housing 21 Key 40 Cover fixing screws 3 Rotor 26 Nameplate 50 Rear bearing 5 Co...

Страница 33: ...tom of the rear flange bearing cage 6 then refit the rear flange 6 positioning it on the stator for fitting the cap 33 screw a threaded rod of the same diameter as the screws 40 into one of the thread...

Страница 34: ...Item Designation Item Designation Item Designation 1 Wound stator 25 Lifting ring 42 Grease nipples as option LS 180 L LS 200 2 Housing 26 Nameplate 50 Rear bearing 3 Rotor 27 Cover fixing screw 54 Re...

Страница 35: ...accordance with the instructions described in General section of chapter 10 2 3 NOTE Before carrying out any operations read 10 2 2 CHECKS BEFORE REFITTING 11 4 4 Re fitting Fit the front bearing 30...

Страница 36: ...ation Item Designation 1 Wound stator 30 Coupling side bearing 54 Rear seal 2 Housing 33 Coupling side internal cover 59 Preload washer 3 Rotor 38 Coupling side bearing circlips 60 Rear bearing circli...

Страница 37: ...ontact with the winding fit the front flange 5 fit the rear flange 6 after placing the pre load washer 59 in the bearing housing place the assembly rods in position 14 and tighten the nuts diagonally...

Страница 38: ...9 84 FLSPX 80 to FLSPX 132 Item Designation Item Designation Item Designation 1 Wound stator 21 Shaft end key 54 Rear seal 2 Housing 22 Shaft end washer 59 Preload washer 3 Rotor 23 Shaft extension sc...

Страница 39: ...the bearings on the rotor shaft not forgetting the front inner cover 33 and the rear outer cover 53 in the case of a roller bearing Where bearing housings are equipped with a roller bearing fit and g...

Страница 40: ...screw 54 Rear lip seal 2 Frame 30 Coupling side bearing 59 Rear preload washer 3 Rotor 33 Front inner cover 64 Rear grease nipple 5 Coupling side flange 39 Front lip seal 70a Stator terminal box body...

Страница 41: ...NOTE Beforecarryingoutanyoperationsread CHECKS BEFORE REFITTING 12 3 4 Re fitting Fit the front bearing 30 on the rotor shaft do not forget the inner cover 33 if and only if the internal of the stato...

Страница 42: ...alve 56 Mobile part of the rear grease valve 3 Rotor 35 Mobile part of the front grease valve 59 Rear preload washer 5 Coupling side flange 39a Front outer lip seal 64 Rear grease nipple 6 Rear flange...

Страница 43: ...ing must be fitted with a continuous bead silicone or polyurethane sealant at the housing on the frame fill the decompression grooves 416 located in the shaft passage with grease fit the front bearing...

Страница 44: ...lip seal 75 Terminal box cover fastening screws 6 Rear flange 39b Front internal lip seal 77 Terminal box cover seal 7 Fan 40 Cover fixing screws 81 Cable gland support plate 10 Fan or turbine screw...

Страница 45: ...rear 38b circlips extract the bearings 30 and 50 using a suitable tool whilst protecting the end of the shaft extension Avoid making contact with the shaft support surface change the bearings in acco...

Страница 46: ...TENANCE FLSPX 59 38b 6 53 38b 6 53 33 38a 5 50 39b 30 508 50 39b 508 506 6 53 33 5 38a 44 33 5 38a 30 508 506 54a 54b 39b 39a 54a 54b 30 506 54a 54b 50 39a 39a FLSPX 315 S standard bearings FLSPX 315...

Страница 47: ...Stator terminal box body 5 Coupling side flange 39a Front outer lip seal 74 Stator terminal box cover 6 Rear flange 39b Front internal lip seal 81 Cable gland support plate 7 Fan 40 Cover fixing screw...

Страница 48: ...ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c INSTALLATION AND MAINTENANCE LSES ANDLSES 13 LSES AND FLSES MOTORS ZONE 22 Please refer to the general instructions and instructions relating t...

Страница 49: ...49 Maintenance and service guide LSPX FLSPX ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c NOTES...

Страница 50: ...50 Maintenance and service guide LSPX FLSPX ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c NOTES...

Страница 51: ...51 Maintenance and service guide LSPX FLSPX ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c NOTES...

Страница 52: ...Moteurs Leroy Somer SAS Headquarters Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Joint stock company with a capital of 65 800 512 RCS Angoul me 338 567 258 www leroy somer com...

Отзывы: