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Maintenance and service guide - LSPX-FLSPX ZONE

 

 21 - Ex tb – LSES-FLSES ZONE

 

 22 - Ex tc

5725 en - 2020.02 / c

When motors are supplied through a 

separate frequency 

inverter

, or are used in a sufficient air-flow or if necessary 

adapted so as to no longer be self-ventilated or equipped with 

a backstop, they must be equipped with thermal sensors in the 

windings (all frame sizes), on the front bearing housing (from 

frame size 355 and above) and if relevant on the rear bearing 

housing.

When the motor is equipped with auxiliary or forced ventilation 

a device must prevent the main motor form operating in the 

absence of ventilation.
The  specific  instructions  given  in  the  specific  instruction 

manuals must be followed if a drive is used.

In the event of several motors being supplied by the same 

drive, for safety reasons individual protection must be provided 

on each motor outlet (e.g. thermal relay).

Any changes to settings must be made by trained and 

authorised personnel and in accordance with this guide. 

- Operating position

When the motor is used in a position other than horizontally or 

vertically, the front bearing housing must be equipped with a 

thermal sensor and the shaft extension away from the fan 

aligned downwards.

7.1.4 - Extreme operating conditions and 

specific features

MOTOR CONNECTIONS

Leroy-Somer do not recommend any specific connections for 

applications operating with a single motor on a single drive.

TRANSIENT OVERLOADS

Drives are designed to withstand transient overload.

When the overload values are too high, the system will 

automatically shut down. Leroy-Somer motors are designed to 

withstand these overloads, however in the event of very 

repetitive operation we still recommend use of a temperature 

sensor in the winding of the motor.

STARTING TORQUE AND CURRENT

Thanks to advances in control electronics, the torque available 

when the motor is switched on can be adjusted to a value 

between the rated torque and the variable speed drive 

breakdown torque.

The starting current will be directly related to the torque (120 or 

180%).

ADJUSTING THE SWITCHING FREQUENCY

The variable speed drive switching frequency has an impact 

on losses in the motor and the drive, on the acoustic noise and 

the torque ripple.

A low switching frequency has an adverse effect on temperature 

rise in motors.

Leroy-Somer recommends a drive switching frequency of 3 

kHz minimum.

In addition, a high switching frequency optimises the acoustic 

noise and torque ripple level.

OPERATION AT SPEEDS HIGHER THAN THOSE 

ASSIGNED BY THE MAINS FREQUENCIES

There are risks associated with the use of asynchronous 

motors at high speed (speed higher than 3600 rpm):

•  the cage may be damaged,
•  bearing life may be impaired,
•  there may be increased vibration,
•  etc.

Motors are designed to operate at the speeds shown on the 

nameplate (do not exceed the maximum speeds stated in our 

technical catalogues).

When high-speed motors are used, they often need to be 

adapted, 

and an in- depth mechanical and electrical design 

exercise is needed

.

CHOICE OF MOTOR

There are two possibilities:

a - The frequency inverter is not supplied by Leroy-Somer.

All the motors in this catalogue can be used with a frequency 

inverter.

Depending on the application, motors will need to be derated 

by around 10% compared to the motor operating curves in 

order to guarantee that motors will not be damaged.

b - The frequency inverter is supplied by Leroy-Somer

As  these  motor-drive  assemblies  have  been  specifically 

designed for use in combination, excellent performance is 

guaranteed.

7.1.5 - Winding insulation and 

recommendations relating to the mechanism 

of rotation

The insulation systems used for Leroy-Somer motors and 

recommendations for protection systems on the mechanisms 

of rotation are indicated in our good practice guide ref. 5626.

7.1.6 - Nameplates on motors operating with 

variable speed drives

The performance levels of motors operating using variable 

speed drives, shown on the VV nameplate, are values obtained 

with PWM supplies, with 360V at the motor terminals, in 

continuous operation.

That is, for the following two cases:

•  400V rated voltage before drive + drive voltage drop 

of 40V.

•  A – 10% + drive with no voltage drop.

Please contact us for other cases.

Some applications require special construction specifications:

- Do not use a motor for lifting that is not rated S3 or S4.

- Do not use the motor with a different duty type from that on the 

nameplate and in particular not in lifting applications.

INSTALLATION AND MAINTENANCE - LSPX-FLSPX ZONE  21 - Ex tb – LSES-FLSES ZONE  22 - Ex tc

Содержание LEROY-SOMER FLSES 100 L

Страница 1: ...Reference 5725 en 2020 02 c F LSPX ZONE 21 Ex tb F LSES ZONE 22 Ex tc Commissioning and maintenance guide Induction motors three phase for dusty EXplosive ATmospheres...

Страница 2: ...ersonnel likely to intervene on electrical installations and equipment in explosion risk areas shall be trained and authorized specifically for this type of equipment Indeed knowledge is required abou...

Страница 3: ...pe induction motors tc protection mode CE II 3 G Ex ec IIC T3 Gc or T4 Gc or T5 Gc or T6 Gc for zone 2 or CE II 3 G Ex ec eb IIC T3 Gc or T4 Gc or T5 Gc or T6 Gc for zone 2 if eb junction box or CE II...

Страница 4: ...4 Routine maintenance 24 10 5 Bearing housing maintenance 25 10 6 IP Leak tightness of motor 27 10 7 Group III paints 27 10 8 Troubleshooting guide 28 10 9 Recycling 28 11 LSPX MOTORS ZONE 21 29 11 1...

Страница 5: ...e Db or Dc dust EPL level 0080 Notified organisation INERIS as II 2D INERIS X ATEX attestation no IECEx INE IECEx certificate no Motor symbols MOT 3 Three phase A C motor FLSES Motor type 280 Frame si...

Страница 6: ...f the coat must not exceed 2 mm and 0 2 mm for IIC group equipment Otherwise it must be anti static irrespective of its thickness if the motor is II 3G and II 3D 3 COMMISSIONING Before starting users...

Страница 7: ...value for every 10 C difference While it is drying all the motor orifices must be open terminal box drain holes Before starting replace all plugs so that the motor exhibits the plated degree of prote...

Страница 8: ...Check that the fan cover bears no impact marks Blocking clogging the cover grille and the housing fins even accidentally will adversely affect the operation of the motor and its safety With vertical o...

Страница 9: ...second shaft extension is not used in order to conform to the balancing class the half key or key must be firmly fitted in its groove so that it is not ejected during rotation H or F balancing and to...

Страница 10: ...ing soft starting with autotransformer soft starting with resistors electronic starting Electronic starting modes control the voltage at the motor terminals throughout the entire starting phase giving...

Страница 11: ...ed Thermo magnetic protection Motors are protected by the magneto thermal device placed between the isolating switch and the motor These protection devices provide total protection of the motor agains...

Страница 12: ...system and the supply cables the voltage drop during the starting phase must be less than 3 are to be selected according to the characteristics marked on the nameplate Earthing The motor must be earth...

Страница 13: ...ct the most suitable safety motor The drive if of a type not designed for operation in an explosive zone must be located in a non explosive zone In certain cases the use of forced ventilation where th...

Страница 14: ...ronment The motor must be equipped with 3 thermal sensors 1 per phase placed in or on the stator connection side winding heads all frame sizes and on the front bearing housing from frame size 355 in t...

Страница 15: ...in the motor and the drive on the acoustic noise and the torque ripple Alowswitchingfrequencyhasanadverseeffectontemperature rise in motors Leroy Somer recommends a drive switching frequency of 3 kHz...

Страница 16: ...a coupling sleeve Direct connection to the machine When mounted directly on the motor shaft extension of the moving device pump or fan turbine check that this device is perfectly balanced and that th...

Страница 17: ...ons made when the product was specified Reminder tensiontoogreat unnecessaryforceonthebearinghousings which could lead to premature wear of the bearing unit bearing housing bearings and eventually bre...

Страница 18: ...silicone or polyurethane sealant seal being made between the cableglands theplugs thereducersand or expanders the support or the box body Installers are responsible for ensuring that the leak tightnes...

Страница 19: ...ause de energisation the main motor The installation must include a device which prevents the main motor from operating if there is no ventilation Donotconnectthemotorifyouareunsurehowtointerpret the...

Страница 20: ...connector supplier s instructions They must be connected with connector resting on connector see diagrams below Tightening torque N m on the terminal block nuts Terminal M4 M5 M6 M8 M10 M12 M16 Steel...

Страница 21: ...erminal box material Power auxiliaries Number of holes Hole diameter LSPX 80 2 4 6 Aluminium alloy 1 2 if auxiliaries ISO M20 x 1 5 1M20 1M16 90 2 4 6 100 2 4 6 112 2 4 6 132 2 4 6 2 3 if auxiliaries...

Страница 22: ...60079 19 This requirement to return to the as built condition whilst scrupulously adhering to the starting configuration of the motor is mandatory Failure to comply with this requirement may affect e...

Страница 23: ...n old grease dust agglomerations sealant etc clean bearing housings and recesses if necessary apply antiflash lacquer inside the flanges carefully clean the bearing caps and grease valves if these are...

Страница 24: ...an electrostatic charge Always clean at a pressure of less than 10 bars fromthecentreofthemotortowardstheextremities to avoid introducing dust and particles under the seals Draining off condensation w...

Страница 25: ...ecking bearings As soon as you detect any of the following on the motor abnormal noise or vibration abnormal heating at the bearing although it is properly greased the condition of the bearings must b...

Страница 26: ...324 C3 72 7500 3700 2800 450 LA LB LD 4 6328 C3 6328 C3 93 4600 2300 1100 450 LA LB LC 6 6328 C3 6328 C3 93 10000 6000 3000 bearing housings with grease nipples on request LSPX LSES bearings with grea...

Страница 27: ...the terminal box body if it has been removed 10 7 Group III paints IEC EN 60079 0 7 4 reminder Preventing electrostatic charge development on an item of equipment Maximum thickness of non metallic lay...

Страница 28: ...ply line Phase imbalance current Check the winding resistance and the balancing of the network voltage Motor heats abnormally Faulty ventilation Check the environment Clean the fan cover and the cooli...

Страница 29: ...to the recommended torque see 10 2 4 fit the flange seals 39 54 308 using grease fit the fan 7 wedging it in place with a drift check that the motor turns freely by hand and that there is no radial p...

Страница 30: ...nation Item Designation Item Designation 1 Wound stator 22 Shaft end washer 59 Preload washer 2 Housing 23 Shaft extension screw 60 Retaining ring circlip 3 Rotor 25 Lifting ring 71 b Metal terminal b...

Страница 31: ...make contact with the winding fit the pre load washer 59 with a little grease in the bottom of the rear flange bearing cage 6 then refit the rear flange 6 positioning it on the stator for fitting the...

Страница 32: ...SPX 180 MT LR Item Designation Item Designation Item Designation 1 Wound stator 14 Assembly rods 39 Coupling side seal 2 Housing 21 Key 40 Cover fixing screws 3 Rotor 26 Nameplate 50 Rear bearing 5 Co...

Страница 33: ...tom of the rear flange bearing cage 6 then refit the rear flange 6 positioning it on the stator for fitting the cap 33 screw a threaded rod of the same diameter as the screws 40 into one of the thread...

Страница 34: ...Item Designation Item Designation Item Designation 1 Wound stator 25 Lifting ring 42 Grease nipples as option LS 180 L LS 200 2 Housing 26 Nameplate 50 Rear bearing 3 Rotor 27 Cover fixing screw 54 Re...

Страница 35: ...accordance with the instructions described in General section of chapter 10 2 3 NOTE Before carrying out any operations read 10 2 2 CHECKS BEFORE REFITTING 11 4 4 Re fitting Fit the front bearing 30...

Страница 36: ...ation Item Designation 1 Wound stator 30 Coupling side bearing 54 Rear seal 2 Housing 33 Coupling side internal cover 59 Preload washer 3 Rotor 38 Coupling side bearing circlips 60 Rear bearing circli...

Страница 37: ...ontact with the winding fit the front flange 5 fit the rear flange 6 after placing the pre load washer 59 in the bearing housing place the assembly rods in position 14 and tighten the nuts diagonally...

Страница 38: ...9 84 FLSPX 80 to FLSPX 132 Item Designation Item Designation Item Designation 1 Wound stator 21 Shaft end key 54 Rear seal 2 Housing 22 Shaft end washer 59 Preload washer 3 Rotor 23 Shaft extension sc...

Страница 39: ...the bearings on the rotor shaft not forgetting the front inner cover 33 and the rear outer cover 53 in the case of a roller bearing Where bearing housings are equipped with a roller bearing fit and g...

Страница 40: ...screw 54 Rear lip seal 2 Frame 30 Coupling side bearing 59 Rear preload washer 3 Rotor 33 Front inner cover 64 Rear grease nipple 5 Coupling side flange 39 Front lip seal 70a Stator terminal box body...

Страница 41: ...NOTE Beforecarryingoutanyoperationsread CHECKS BEFORE REFITTING 12 3 4 Re fitting Fit the front bearing 30 on the rotor shaft do not forget the inner cover 33 if and only if the internal of the stato...

Страница 42: ...alve 56 Mobile part of the rear grease valve 3 Rotor 35 Mobile part of the front grease valve 59 Rear preload washer 5 Coupling side flange 39a Front outer lip seal 64 Rear grease nipple 6 Rear flange...

Страница 43: ...ing must be fitted with a continuous bead silicone or polyurethane sealant at the housing on the frame fill the decompression grooves 416 located in the shaft passage with grease fit the front bearing...

Страница 44: ...lip seal 75 Terminal box cover fastening screws 6 Rear flange 39b Front internal lip seal 77 Terminal box cover seal 7 Fan 40 Cover fixing screws 81 Cable gland support plate 10 Fan or turbine screw...

Страница 45: ...rear 38b circlips extract the bearings 30 and 50 using a suitable tool whilst protecting the end of the shaft extension Avoid making contact with the shaft support surface change the bearings in acco...

Страница 46: ...TENANCE FLSPX 59 38b 6 53 38b 6 53 33 38a 5 50 39b 30 508 50 39b 508 506 6 53 33 5 38a 44 33 5 38a 30 508 506 54a 54b 39b 39a 54a 54b 30 506 54a 54b 50 39a 39a FLSPX 315 S standard bearings FLSPX 315...

Страница 47: ...Stator terminal box body 5 Coupling side flange 39a Front outer lip seal 74 Stator terminal box cover 6 Rear flange 39b Front internal lip seal 81 Cable gland support plate 7 Fan 40 Cover fixing screw...

Страница 48: ...ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c INSTALLATION AND MAINTENANCE LSES ANDLSES 13 LSES AND FLSES MOTORS ZONE 22 Please refer to the general instructions and instructions relating t...

Страница 49: ...49 Maintenance and service guide LSPX FLSPX ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c NOTES...

Страница 50: ...50 Maintenance and service guide LSPX FLSPX ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c NOTES...

Страница 51: ...51 Maintenance and service guide LSPX FLSPX ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c NOTES...

Страница 52: ...Moteurs Leroy Somer SAS Headquarters Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Joint stock company with a capital of 65 800 512 RCS Angoul me 338 567 258 www leroy somer com...

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