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Nidec LEROY-SOMER FLSES 100 L, Руководство по пусконаладке и техническому обслуживанию, Страница: 17 / 52

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17

 

Maintenance and service guide - LSPX-FLSPX ZONE

 

 21 - Ex tb – LSES-FLSES ZONE

 

 22 - Ex tc

5725 en - 2020.02 / c

Transmission via belt pulleys

The user chooses the diameter of the pulleys.

Cast iron pulleys with a diameter over 315 are not recommended 

for rotation speeds of 3,000 rpm.

Flat belts cannot be used for rotation speeds of 3,000 rpm or 

more.

Positioning the belts

 The belts must be anti-static and flame

 propagation must only occur with difficulty.

So that the belts can be correctly positioned, allow for possible 

adjustment of approximately 3 % with respect to the calculated 

distance E.

Force must never be used when fitting the belts.

For notched belts, position the notches in the pulley grooves.

Aligning the pulleys

Check that the motor shaft is completely parallel with that of the 

receiving pulley.

 Protect all rotating devices before power-up.

Adjusting the belt tension

The tension of the belts must be adjusted very carefully in 

accordance with the recommendations of the belt supplier and 

the calculations made when the product was specified.

Reminder:

- tension too great = unnecessary force on the bearing housings 

which could lead to premature wear of the bearing unit (bearing 

housing-bearings) and eventually break the shaft;

- too little tension = vibration (wearing of the bearing unit).

Fixed distance between centres:

 

Place a belt tensioning pulley on the slack side of the belts:

- smooth pulley on the outside of the belt;

- grooved pulley on the inside of the belts when using V-belts.

Adjustable distance between centres:

The motor is usually mounted on slide rails, which enables 

optimum adjustment of the pulley alignment and the belt 

tension. 

Place the slide rails on a perfectly horizontal baseplate.

The lengthways position of the slide rails is determined by the 

length of the belt, and the crossways position by the pulley of 

the machine being driven.

Mount  the  slide  rails  firmly  with  the  tension  screws  in  the 

direction shown in the diagram (the slide rail screw on the belt 

side between the motor and the machine being driven).

Fix the slide rails to the baseplate and adjust the belt tension 

as before. 

E

Tension screw

Tension screw

INSTALLATION AND MAINTENANCE - LSPX-FLSPX ZONE  21 - Ex tb – LSES-FLSES ZONE  22 - Ex tc

Содержание LEROY-SOMER FLSES 100 L

Страница 1: ...Reference 5725 en 2020 02 c F LSPX ZONE 21 Ex tb F LSES ZONE 22 Ex tc Commissioning and maintenance guide Induction motors three phase for dusty EXplosive ATmospheres...

Страница 2: ...ersonnel likely to intervene on electrical installations and equipment in explosion risk areas shall be trained and authorized specifically for this type of equipment Indeed knowledge is required abou...

Страница 3: ...pe induction motors tc protection mode CE II 3 G Ex ec IIC T3 Gc or T4 Gc or T5 Gc or T6 Gc for zone 2 or CE II 3 G Ex ec eb IIC T3 Gc or T4 Gc or T5 Gc or T6 Gc for zone 2 if eb junction box or CE II...

Страница 4: ...4 Routine maintenance 24 10 5 Bearing housing maintenance 25 10 6 IP Leak tightness of motor 27 10 7 Group III paints 27 10 8 Troubleshooting guide 28 10 9 Recycling 28 11 LSPX MOTORS ZONE 21 29 11 1...

Страница 5: ...e Db or Dc dust EPL level 0080 Notified organisation INERIS as II 2D INERIS X ATEX attestation no IECEx INE IECEx certificate no Motor symbols MOT 3 Three phase A C motor FLSES Motor type 280 Frame si...

Страница 6: ...f the coat must not exceed 2 mm and 0 2 mm for IIC group equipment Otherwise it must be anti static irrespective of its thickness if the motor is II 3G and II 3D 3 COMMISSIONING Before starting users...

Страница 7: ...value for every 10 C difference While it is drying all the motor orifices must be open terminal box drain holes Before starting replace all plugs so that the motor exhibits the plated degree of prote...

Страница 8: ...Check that the fan cover bears no impact marks Blocking clogging the cover grille and the housing fins even accidentally will adversely affect the operation of the motor and its safety With vertical o...

Страница 9: ...second shaft extension is not used in order to conform to the balancing class the half key or key must be firmly fitted in its groove so that it is not ejected during rotation H or F balancing and to...

Страница 10: ...ing soft starting with autotransformer soft starting with resistors electronic starting Electronic starting modes control the voltage at the motor terminals throughout the entire starting phase giving...

Страница 11: ...ed Thermo magnetic protection Motors are protected by the magneto thermal device placed between the isolating switch and the motor These protection devices provide total protection of the motor agains...

Страница 12: ...system and the supply cables the voltage drop during the starting phase must be less than 3 are to be selected according to the characteristics marked on the nameplate Earthing The motor must be earth...

Страница 13: ...ct the most suitable safety motor The drive if of a type not designed for operation in an explosive zone must be located in a non explosive zone In certain cases the use of forced ventilation where th...

Страница 14: ...ronment The motor must be equipped with 3 thermal sensors 1 per phase placed in or on the stator connection side winding heads all frame sizes and on the front bearing housing from frame size 355 in t...

Страница 15: ...in the motor and the drive on the acoustic noise and the torque ripple Alowswitchingfrequencyhasanadverseeffectontemperature rise in motors Leroy Somer recommends a drive switching frequency of 3 kHz...

Страница 16: ...a coupling sleeve Direct connection to the machine When mounted directly on the motor shaft extension of the moving device pump or fan turbine check that this device is perfectly balanced and that th...

Страница 17: ...ons made when the product was specified Reminder tensiontoogreat unnecessaryforceonthebearinghousings which could lead to premature wear of the bearing unit bearing housing bearings and eventually bre...

Страница 18: ...silicone or polyurethane sealant seal being made between the cableglands theplugs thereducersand or expanders the support or the box body Installers are responsible for ensuring that the leak tightnes...

Страница 19: ...ause de energisation the main motor The installation must include a device which prevents the main motor from operating if there is no ventilation Donotconnectthemotorifyouareunsurehowtointerpret the...

Страница 20: ...connector supplier s instructions They must be connected with connector resting on connector see diagrams below Tightening torque N m on the terminal block nuts Terminal M4 M5 M6 M8 M10 M12 M16 Steel...

Страница 21: ...erminal box material Power auxiliaries Number of holes Hole diameter LSPX 80 2 4 6 Aluminium alloy 1 2 if auxiliaries ISO M20 x 1 5 1M20 1M16 90 2 4 6 100 2 4 6 112 2 4 6 132 2 4 6 2 3 if auxiliaries...

Страница 22: ...60079 19 This requirement to return to the as built condition whilst scrupulously adhering to the starting configuration of the motor is mandatory Failure to comply with this requirement may affect e...

Страница 23: ...n old grease dust agglomerations sealant etc clean bearing housings and recesses if necessary apply antiflash lacquer inside the flanges carefully clean the bearing caps and grease valves if these are...

Страница 24: ...an electrostatic charge Always clean at a pressure of less than 10 bars fromthecentreofthemotortowardstheextremities to avoid introducing dust and particles under the seals Draining off condensation w...

Страница 25: ...ecking bearings As soon as you detect any of the following on the motor abnormal noise or vibration abnormal heating at the bearing although it is properly greased the condition of the bearings must b...

Страница 26: ...324 C3 72 7500 3700 2800 450 LA LB LD 4 6328 C3 6328 C3 93 4600 2300 1100 450 LA LB LC 6 6328 C3 6328 C3 93 10000 6000 3000 bearing housings with grease nipples on request LSPX LSES bearings with grea...

Страница 27: ...the terminal box body if it has been removed 10 7 Group III paints IEC EN 60079 0 7 4 reminder Preventing electrostatic charge development on an item of equipment Maximum thickness of non metallic lay...

Страница 28: ...ply line Phase imbalance current Check the winding resistance and the balancing of the network voltage Motor heats abnormally Faulty ventilation Check the environment Clean the fan cover and the cooli...

Страница 29: ...to the recommended torque see 10 2 4 fit the flange seals 39 54 308 using grease fit the fan 7 wedging it in place with a drift check that the motor turns freely by hand and that there is no radial p...

Страница 30: ...nation Item Designation Item Designation 1 Wound stator 22 Shaft end washer 59 Preload washer 2 Housing 23 Shaft extension screw 60 Retaining ring circlip 3 Rotor 25 Lifting ring 71 b Metal terminal b...

Страница 31: ...make contact with the winding fit the pre load washer 59 with a little grease in the bottom of the rear flange bearing cage 6 then refit the rear flange 6 positioning it on the stator for fitting the...

Страница 32: ...SPX 180 MT LR Item Designation Item Designation Item Designation 1 Wound stator 14 Assembly rods 39 Coupling side seal 2 Housing 21 Key 40 Cover fixing screws 3 Rotor 26 Nameplate 50 Rear bearing 5 Co...

Страница 33: ...tom of the rear flange bearing cage 6 then refit the rear flange 6 positioning it on the stator for fitting the cap 33 screw a threaded rod of the same diameter as the screws 40 into one of the thread...

Страница 34: ...Item Designation Item Designation Item Designation 1 Wound stator 25 Lifting ring 42 Grease nipples as option LS 180 L LS 200 2 Housing 26 Nameplate 50 Rear bearing 3 Rotor 27 Cover fixing screw 54 Re...

Страница 35: ...accordance with the instructions described in General section of chapter 10 2 3 NOTE Before carrying out any operations read 10 2 2 CHECKS BEFORE REFITTING 11 4 4 Re fitting Fit the front bearing 30...

Страница 36: ...ation Item Designation 1 Wound stator 30 Coupling side bearing 54 Rear seal 2 Housing 33 Coupling side internal cover 59 Preload washer 3 Rotor 38 Coupling side bearing circlips 60 Rear bearing circli...

Страница 37: ...ontact with the winding fit the front flange 5 fit the rear flange 6 after placing the pre load washer 59 in the bearing housing place the assembly rods in position 14 and tighten the nuts diagonally...

Страница 38: ...9 84 FLSPX 80 to FLSPX 132 Item Designation Item Designation Item Designation 1 Wound stator 21 Shaft end key 54 Rear seal 2 Housing 22 Shaft end washer 59 Preload washer 3 Rotor 23 Shaft extension sc...

Страница 39: ...the bearings on the rotor shaft not forgetting the front inner cover 33 and the rear outer cover 53 in the case of a roller bearing Where bearing housings are equipped with a roller bearing fit and g...

Страница 40: ...screw 54 Rear lip seal 2 Frame 30 Coupling side bearing 59 Rear preload washer 3 Rotor 33 Front inner cover 64 Rear grease nipple 5 Coupling side flange 39 Front lip seal 70a Stator terminal box body...

Страница 41: ...NOTE Beforecarryingoutanyoperationsread CHECKS BEFORE REFITTING 12 3 4 Re fitting Fit the front bearing 30 on the rotor shaft do not forget the inner cover 33 if and only if the internal of the stato...

Страница 42: ...alve 56 Mobile part of the rear grease valve 3 Rotor 35 Mobile part of the front grease valve 59 Rear preload washer 5 Coupling side flange 39a Front outer lip seal 64 Rear grease nipple 6 Rear flange...

Страница 43: ...ing must be fitted with a continuous bead silicone or polyurethane sealant at the housing on the frame fill the decompression grooves 416 located in the shaft passage with grease fit the front bearing...

Страница 44: ...lip seal 75 Terminal box cover fastening screws 6 Rear flange 39b Front internal lip seal 77 Terminal box cover seal 7 Fan 40 Cover fixing screws 81 Cable gland support plate 10 Fan or turbine screw...

Страница 45: ...rear 38b circlips extract the bearings 30 and 50 using a suitable tool whilst protecting the end of the shaft extension Avoid making contact with the shaft support surface change the bearings in acco...

Страница 46: ...TENANCE FLSPX 59 38b 6 53 38b 6 53 33 38a 5 50 39b 30 508 50 39b 508 506 6 53 33 5 38a 44 33 5 38a 30 508 506 54a 54b 39b 39a 54a 54b 30 506 54a 54b 50 39a 39a FLSPX 315 S standard bearings FLSPX 315...

Страница 47: ...Stator terminal box body 5 Coupling side flange 39a Front outer lip seal 74 Stator terminal box cover 6 Rear flange 39b Front internal lip seal 81 Cable gland support plate 7 Fan 40 Cover fixing screw...

Страница 48: ...ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c INSTALLATION AND MAINTENANCE LSES ANDLSES 13 LSES AND FLSES MOTORS ZONE 22 Please refer to the general instructions and instructions relating t...

Страница 49: ...49 Maintenance and service guide LSPX FLSPX ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c NOTES...

Страница 50: ...50 Maintenance and service guide LSPX FLSPX ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c NOTES...

Страница 51: ...51 Maintenance and service guide LSPX FLSPX ZONE 21 Ex tb LSES FLSES ZONE 22 Ex tc 5725 en 2020 02 c NOTES...

Страница 52: ...Moteurs Leroy Somer SAS Headquarters Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Joint stock company with a capital of 65 800 512 RCS Angoul me 338 567 258 www leroy somer com...

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