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NIBCO, Inc.

 

9

 

1516 Middlebury Street • Elkhart, IN 46516 USA • 888-446-4226

PC-100 Battery-powered Pressing Tool

4.  Install the jaw into the pressing tool and align 

mounting hole in jaw with lock pin. Depress the lock 

pin to secure the jaw (see views below).

5.  Compress the ends of the jaw together to open the 

jaws and locate the jaws around the fitting to be 

pressed (see view below).

6.  Reinstall the battery and depress the tool trigger 

to press the fitting. Continue to depress the trigger 

until the relief valve actuates and the drive rollers 

automatically retract.

Notes: 
If the drive rollers do not automatically retract, the 

press is incomplete.
The pressing cycle can be interrupted at any 

moment by releasing the trigger.
It is normal for the battery load display to light at 

both the beginning and near the end of the pressing 

cycle.

7.  Release the trigger until the drive rollers retract 

completely.

8.  Compress the jaw ends together to open the jaws 

and remove the jaws from the pressed fitting.

Notes: 
The pressing jaws must close completely to ensure 

a leak-free connection. Always check that jaws  

close completely during a pressing cycle and no 

foreign objects are between the pressing jaws and 

mechanism.
The pressing cycle can be interrupted at any 

moment by releasing the trigger.
If it is necessary to remove the jaws before a press 

cycle is complete, push the retract button (part #2, 

page #5). Pushing the retract button will cause the 

drive rollers to retract completely.
If the pressing cycle must be stopped before the 

crimp is complete, and the jaws or chain have to 

be removed from the fitting, the fitting should be 

replaced or pressed a second time.
This tool is intended to press NIBCO press fittings 

onto type K, L, and M hard-drawn copper tubing.

Operation  

(cont’d)

Содержание PC-100

Страница 1: ...all of the instructions and safety information in this manual before operating or servicing this tool PC 100 Battery powered Pressing Tool NIBCO Inc World Headquarters 1516 Middlebury Street Elkhart IN 46516 USA Technical Services Phone 1 888 446 4226 Fax 1 888 336 4226 ...

Страница 2: ... unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all users with the safe operation and maintenance procedures for the tool PC 100 Battery powered Pressing Tool with 120 volt charger and 2 3 0 Ah batteries Keep this manual available to all users For additional copies of the manual visit the...

Страница 3: ...Failure to observe this warning could result in severe injury or death Electric shock hazard This tool is not insulated When using this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in seri...

Страница 4: ... Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or tool box with conductive objects Conductive objects may create a short circuit and damage the battery Do not place a battery on moist ground or grass Moisture may create a shor...

Страница 5: ...IN 46516 USA 888 446 4226 PC 100 Battery powered Pressing Tool Identification 1 Trigger 2 Retract Button 3 Lock Pin 4 Pressing Head 5 Housing 6 Battery load display Service Indicator 7 Battery 8 Protection sleeve 9 Hand guard 1 2 3 4 5 6 7 9 8 ...

Страница 6: ... Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Motor Type DC permanent field motor Motor Voltage 12 VDC Hydraulic Oil 65 ml 2 2 oz of Shell Tellus T 15 Recommended Operating Temperature Range 20 C to 40 C 4 F to 104 F Operation Force 32 kN 7200 lb Pressing Cycle Time Approx 4 to 35 sec depending on tubing size Battery Charging Voltage 12 VDC Charging Time 20 minutes Battery Capacity 3 Ah 2 6 A...

Страница 7: ...orward motion of the drive rollers when the trigger is released The unit is equipped with a double piston pump which is characterized by a rapid approach of the drive rollers towards the jaws and a slow pressing motion The pressing head can be smoothly turned by 350 around the longitudinal axis in order to gain better access to tight corners and other difficult working areas The PC 100 is equipped...

Страница 8: ...ition and the jaws 1 2 to 2 marking is visible on the PC 100 tool If not depress the button on the protective sleeve and move the sleeve to the forward position see view below Release the button to secure the protective sleeve 3 Depress lock pin 3 see views below and rotate counterclockwise to disengage the pin on the pressing tool Before changing the pressing jaws remove battery to avoid unintent...

Страница 9: ...ginning and near the end of the pressing cycle 7 Release the trigger until the drive rollers retract completely 8 Compress the jaw ends together to open the jaws and remove the jaws from the pressed fitting Notes The pressing jaws must close completely to ensure a leak free connection Always check that jaws close completely during a pressing cycle and no foreign objects are between the pressing ja...

Страница 10: ...essing chain 3 Check that the red protective sleeve is in the rear position and the chains 2 1 2 to 4 marking is visible on the PC 100 tool If not depress the button on the protective sleeve and move the sleeve to the rear position see view below Release the button to secure the protective sleeve Release pin pull to release Swing to open chain unit 4 Depress retract button part 2 page 5 to retract...

Страница 11: ...d display to light at both the beginning and near the end of the pressing cycle 10 Release the trigger until the drive rollers retract completely 11 Compress the adapter jaw ends together to open the jaws and remove the adapter jaw from the pressing chain below 12 Disengage the release pin on the pressing chain and remove the pressing chain from the pressed fitting Notes The pressing jaws must clo...

Страница 12: ...tool to an authorized NIBCO service center for inspection Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Do not use solvents or flammable liquids to clean the pressing tool Solvents or flammable liquids could ignite and cause serious injury or property damage Keep hands away from the pr...

Страница 13: ...emedy Tool is inoperative Dirt contaminants etc in ram area Clean tool of tool Pressing tool battery contacts damaged Reform contacts Tool components worn or damaged Return tool to an authorized NIBCO service center Jaw does not close completely Air in the hydraulic system Pull trigger and hold retract button simultaneously Hold for approximately 10 seconds Return tool to an authorized NIBCO servi...

Страница 14: ...Middlebury Street Elkhart IN 46516 USA 888 446 4226 PC 100 Battery powered Pressing Tool NIBCO Inc World Headquarters 1516 Middlebury Street Elkhart IN 46516 USA Technical Services Phone 1 888 446 4226 Fax 1 888 336 4226 ...

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