NIBCO, Inc.
7
1516 Middlebury Street • Elkhart, IN 46516 USA • 888-446-4226
PC-100 Battery-powered Pressing Tool
Operation
Electric shock hazard:
This tool is not insulated. When
using this unit on or near energized
electrical lines, use proper personal
protective equipment.
Failure to observe this warning could
result in severe injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
flying debris or hydraulic oil.
Inspect tool before use. Replace any worn or
damaged parts. A damaged or improperly assem-
bled tool can break and strike nearby personnel.
Failure to observe this warning could result in severe
injury or death.
• Do not use this tool for continuous use. After
50 cycles, allow the tool to cool for 15 minutes.
• Do not secure this tool in a vise. This tool is
designed for hand-held operation.
• This tool may be used in damp or wet environ-
ments; however, air-drying is recommended before
use if the tool becomes soaked. Damage may
result when the tool is operated prior to thorough
drying when electrical components are soaked.
• Use this tool for the manufacturer’s intended
purpose only.
Failure to observe these precautions may result in
injury or property damage.
Charging the Battery
Read the instructions supplied with the battery charger.
Important Features of the Unit
• The hydraulic unit incorporates an automatic retraction
which returns the drive rollers into their starting position
when the maximum operating pressure is reached.
• The unit is equipped with a special brake which stops
the forward motion of the drive rollers when the trigger
is released.
• The unit is equipped with a double-piston pump which
is characterized by a rapid approach of the drive rollers
towards the jaws and a slow pressing motion.
• The pressing head can be smoothly turned by 350°
around the longitudinal axis in order to gain better
access to tight corners and other difficult working areas.
• The PC-100 is equipped with a microprocessor which
indicates service intervals, internal checks and low
battery charges. It also shuts off the motor automati-
cally after the pressing cycle is completed.
The battery load display/service indicator
This tool is equipped with a special circuit board incorpo-
rating several important features to inform the user about
the current status of the unit. The battery load display
signals in the following cases:
An incomplete press can cause leaks.
• Use proper fitting and copper tubing combina-
tions. Improper combinations can result in an
incomplete press.
• The relief valve will sound and the drive rollers
automatically retracts when a complete press
has been achieved. If you do not hear a “pop”
and the drive rollers do not automatically retract,
the press is not complete.
Failure to observe these precautions may result in
injury or property damage.
Pinch points:
Keep hands away from the pressing
tool head when pressing.
Failure to observe this warning could
result in severe injury or death.
Signal
Duration
When it occurs What it means
a few seconds of
battery insertion self check - O.K.
flashing
glowing for
after press
low battery charge
20 seconds
flashing for
after press
return for service
20 seconds (2Hz)
flashing for
during high
unit too hot
20 seconds (5Hz)
temperature
20 sec. glowing
after press
service required
and flashing
and battery flat
intermittently
