background image

19

F

.

Check Pilot Burner Flame.

1. Continuous Ignition (Standing Pilot), Models 30

through 70.  See Figure 18.  Pilot burner produces a
single flame.  The flame should be steady, medium
hard blue enveloping 3/8 to 1/2 inch of
thermocouple.

2. Continuous Ignition (Standing Pilot), Model 80. See

Figure 19.  Pilot burner produces three (3) flames.
The center flame should be steady, medium hard
blue enveloping 3/8 to 1/2 inch of thermocouple.

3. Intermittent Ignition (EI).  See Figure 20.  The pilot

burner should be lit only if thermostat is calling for
heat.  The pilot burner produces three (3) flames.
The center flame should be steady, medium hard
blue enveloping 3/8 to 1/2 inch of thermocouple.

G.

Check Ignition System Shutoff.

  Gas valve should close

and pilot and main burners should extinguish.
1. Continuous Ignition (standing pilot).  Disconnect

thermocouple at gas valve.

2. Intermittent Ignition (EI).  Disconnect sensor cable

from Terminal 4 SENSE on Ignition Module.

H.

Check Vent Damper Operation.  

Vent Damper must be

in open position when main burners are ignited.

I.

Check Limit.

1. Adjust thermostat to highest setting.
2. Observe temperature gauge.  When temperature is

indicated, adjust limit to setting below observed
temperature.  Main burners should extinguish.

3. Adjust limit to setting above observed temperature.

Ignition sequence should begin.

4. Adjust thermostat to lowest setting.  Adjust limit to

desired setting.

J.

Check Thermostat Operation

. Raise and lower

temperature setting to start and stop boiler operation.
Adjust thermostat to normal setting.

K.

Combustion Chamber Burn-Off

1. The mineral wool combustion chamber panels

contain a cornstarch based binder that must be
burned out at installation to prevent odors during
subsequent boiler operation.

2. Ventilate the boiler room, set the high limit to its

maximum setting, set the thermostat to call for heat.
Allow the boiler to fire for at least an hour or until
the odor from the cornstarch has dissipated.

3. Return the high limit and thermostat to their desired

settings.

L.

Review User's Information Manual

 and system

operation with owner or operator.

M.

Post instructions

 near boiler for reference by owner and

service personnel.

Figure 18:  Pilot Burner Flame, Continuous Ignition,

Models 30 through 70:  Natural Gas

Figure 19:  Typical Pilot Flame, Continuous Ignition,

Models 30 through 70:  LP Gas,

Model 80:  Natural and LP Gas

Figure 20:  Pilot Burner Flame, Intermittent Ignition,

Models 30 through 80:  Natural and LP Gas

Содержание CG-A 30

Страница 1: ...INSTALLATION OPERATING AND SERVICE INSTRUCTIONS CLASSIC CG A SERIES GAS BOILER n o n o i t a m r o f n i g n i k e e s n e h W r o t c a r t n o c g n i t a e h r u o y l l a c r e l i o b o t s r i a p e r r o e c i v r e s r o F l e b a L g n i t a R n o n w o h s s a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B r e b...

Страница 2: ...C s n o l l a G x o r p p A g n i p p i h S t h g i e W b L d n u o R e r a u q S 0 3 2 1 1 2 2 1 6 4 4 3 5 4 2 1 8 2 1 4 5 1 x a i D 4 5 1 x 8 x 8 2 1 2 3 4 5 2 0 4 4 3 4 2 4 1 5 1 8 5 7 5 4 1 7 4 8 1 9 2 1 4 5 1 x a i D 5 5 1 x 8 x 8 2 1 4 8 9 2 0 5 8 2 2 1 8 1 4 1 9 6 8 5 8 4 4 3 9 2 1 4 5 1 x a i D 6 5 1 x 8 x 8 2 1 7 4 6 4 3 0 6 4 1 1 3 4 3 1 2 8 7 0 1 6 8 5 8 4 4 3 9 2 1 4 5 1 x a i D 6 5 1 ...

Страница 3: ...and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 C Applianceisdesigncertifiedforinstallationon combustible flooring The boiler must not be installed on carpeting D Provideclearancebetweenboilerjacketand combustiblematerialinaccordancewithlocalfire ordinance RefertoFigure2forminimumclearancefrom combustible material for closet installation For alcove or unconfined space installati...

Страница 4: ...s u b m o c e t a u q e d A r e p o r p e r u s s a o t d e d i v o r p e b t s u m n o i t s u b m o c The following guideline is based on the National Fuel GasCode NFPA54 ANSIZ223 1 1 Determinevolumeofspace boilerroom Rooms communicating directly with space through openings not furnished with doors are considered part of space Volume ft Length ft xWidth ft xHeight ft 2 Determine Total Input of a...

Страница 5: ...uit Figure 3 Recommended Boiler Piping For Series Loop Hot Water Heating Systems C InstallSafetyReliefValve SeeFigure1 SafetyRelief Valve must be installed with spindle in vertical position G N I N R A W e b t s u m g n i p i p e g r a h c s i d e v l a v f e i l e r y t e f a S f o l a i t n e t o p e t a n i m i l e o t r o o l f r a e n d e p i p a e r a y n a n i e p i p t o n o D s n r u b e ...

Страница 6: ...til system water temperature reaches normal operating range Adjust valves to provide 180 to 200 F supply water temperature Opening the boiler supply valve will raise system temperature while opening by pass valve will lower system supply temperature I Ahotwaterboilerinstalledaboveradiationlevelmust be provided with a low water cutoff device as part of installation Figure 4 Recommended Piping for C...

Страница 7: ...f valve 2 Locate leaks using approved combustible gas detector soap and water or similar nonflammable solution Do not use matches candles open flames or other ignition source 4 Specific gravity of gas Gas piping systems for gas with a specific gravity of 0 70 or less can be sized directly from Table 3 unless authority having jurisdiction specifies a gravity factor be applied For specific gravity g...

Страница 8: ...ewallmetalvent AllowedbyANSIZ223 1 NFPA 54 under very restrictive conditions B Inspect chimney and remove any obstructions or restrictions Clean chimney if previously used for solid or liquid fuel burning appliances or fireplaces R E G N A D g n i l l a t s n i e r o f e b y e n m i h c g n i t s i x e t c e p s n I d e t a r o f r e p e c a l p e r r o n a e l c o t e r u l i a F r e l i o b r o ...

Страница 9: ...t Damper Carton and remove Installation Instructions Read Installation Instructions thoroughly before proceeding E C I T O N n o i t a l l a t s n i s n o i t a c i f i c e p s e h t o t r e f e r e s a e l P e d i u g g n i t o o h s e l b u o r t d n a s n o i t c u r t s n i r o f n o t r a c r e p m a d t n e v e h t n i d e k c a p s n o i t c u r t s n i n o i t a l l a t s n i d e l i a t e...

Страница 10: ...mmon venting system is likely to be too large for proper venting of the appliances remaining connected to it At the time of removal of an existing boiler the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation while the other appliances remaining connected to the common venting system are not in operation a Seal any unused open...

Страница 11: ...by avoiding placement of furniture near thermostat VI Electrical D Wire thermostat Provide Class II circuit between thermostat and boiler Set thermostat heat anticipator to 0 3 amps See Figure 12 for continuous ignition standing pilot or Figure 13 for intermittent ignition EI If system tends to overheat above thermostat s temperature setting reduce heat anticipator setting by 0 1 or 0 2 amps If sy...

Страница 12: ... switch to Limit terminals T and TV See Paragraph G F Wire boiler Boiler is rated for 120 VAC 60 hertz less than 12 amperes Provide individual branch circuit with fused disconnect Connect to black and white wires and green ground screw See Figure 12 for continuous ignition standing pilot or Figure 13 for intermittent ignition EI N O I T U A C y a m h c i h w s l o r t n o c s n i a t n o c r e l i...

Страница 13: ...or heat If blocked vent switch is activated do not attempt to place boiler in operation The source of blockage must be corrected by trained and skilled personnel from a qualified service agency before resetting switch c FlameRoll outSwitch Automaticallyinterrupts boiler operation when flames or excessive heat are present in vestibule Circulator continues to operate and Vent Damper remains open wit...

Страница 14: ...ce agency before resetting switch c FlameRoll outSwitch Automaticallyinterrupts boiler operation when flames or excessive heat are present in vestibule Circulator continues to operate and Vent Damper remains open with call for heat Control is single use device If flame roll out switch is activated do not attempt to place boiler in operation The source of blockage must be corrected and the flame ro...

Страница 15: ...o 12 psi Leave globe valve open j Open isolation valve in boiler supply piping k Remove hose from bib cock 2 Turn ROOM THERMOSTAT to lowest setting 3 Be sure that gas to pilot and main burners has been off for at least five minutes and vent damper has been in the open position 4 Turn OFF the electric switch serving boiler 5 Open valve on main gas line at meter 6 PURGEAIRFROMGASPIPING Thisprocedure...

Страница 16: ...16 Figure 15 Operating Instructions ...

Страница 17: ...17 Figure 16 Lighting Instructions ...

Страница 18: ...e shown on Rating Label must not be exceeded Inlet pressure must not be lower than minimum inlet pressure shown on Rating Label 2 All Rate checks and all adjustments are to be made while boiler is firing all other appliances connected to the same meter as the boiler must be off 3 With boiler off water Manometer or water column gauge should be connected to a shut off cock installed in the 1 8 outle...

Страница 19: ...en temperature is indicated adjust limit to setting below observed temperature Main burners should extinguish 3 Adjust limit to setting above observed temperature Ignition sequence should begin 4 Adjust thermostat to lowest setting Adjust limit to desired setting J CheckThermostatOperation Raiseandlower temperature setting to start and stop boiler operation Adjust thermostat to normal setting K Co...

Страница 20: ...20 ...

Страница 21: ...21 ...

Страница 22: ...eal 5 Install flue baffles if used 6 Install new gasket material See Section IX Repair Parts Install canopy Secure with carriage bolts 7 Install Jacket Top Panel Draft Hood Blocked Vent Switch Vent Damper and vent pipe E CleanMainBurnersandFirebox 1 To remove burners for cleaning changing orifices or repairs a Remove Jacket Front Panel b Disconnect pilot tubing at gas valve c For Continuous Igniti...

Страница 23: ... must be in same location as original installation See Table 6 Burners must be properly located on support bracket at rear of burner Slide burner over orifice 7 For Continuous Ignition Standing Pilot connect thermocouple at gas valve For Intermittent Igntion EI connect pilot gas supply igniter cable sensor cable and ground wire at Ignition Module 8 Install Burner Access Panel Connect Flame Rollout...

Страница 24: ...ot To replace thermocouple a Loosen attachment nut securing thermocouple to pilot burner b Remove thermocouple Replace per Section IX Repair Parts 3 Intermittent Ignition EI To adjust or check spark gap between electrode and hood a Use round wire gauge to check spark gap b Spark gap should be 0 1 inch for optimum performance See Figure 22 4 To replace pilot burner assembly a Remove two machine scr...

Страница 25: ... 8 1 1 6 3 2 8 1 7 2 3 Q t e k c a r B t o l i P 5 4 h t i w r e n r u B n i a M P L t o l i P g n i d n a t S n o i t i n g I s u o u n i t n o C 0 2 1 6 3 2 8 1 1 1 1 1 1 1 9 9 J t e k c a r B t o l i P 0 6 h t i w r e n r u B n i a M P L r o l a r u t a N I E n o i t i n g I t n e t t i m r e t n I 8 1 1 6 3 2 8 1 1 1 1 1 1 d l o f i n a M 1 3 0 9 1 2 2 8 1 1 4 0 9 1 2 2 8 1 1 5 0 9 1 2 2 8 1 1...

Страница 26: ...1 1 s a G l a r u t a N 8 0 0 6 C 0 0 2 8 R V l l e w y e n o H e v l a V s a G 2 8 1 0 6 6 1 8 1 1 1 1 s a G l a r u t a N 4 3 1 4 C 0 0 3 8 R V l l e w y e n o H e v l a V s a G 3 8 1 0 6 6 1 8 1 1 e n a p o r P P L 0 4 0 6 C 0 0 2 8 R V l l e w y e n o H e v l a V s a G 3 4 2 0 6 6 1 8 1 1 1 1 e n a p o r P P L 8 4 5 4 C 0 0 3 8 R V l l e w y e n o H e v l a V s a G 4 4 2 0 6 6 1 8 1 1 8 8 9 1 ...

Страница 27: ...r e b m u N l e d o M A G C 0 3 0 4 0 5 0 6 0 7 0 8 e n a p o r P P L r o s a G l a r u t a N d o o H t f a r D 1 0 9 1 1 1 8 1 2 0 9 1 1 1 8 1 3 0 9 1 1 1 8 1 1 4 0 9 1 1 1 8 1 1 r e p m a D t n e V 4 1 2 3 6 1 1 8 1 5 2 2 3 6 1 1 8 1 6 3 2 3 6 1 1 8 1 1 7 4 2 3 6 1 1 8 1 1 ...

Страница 28: ...not be applicable if the boiler is used or operated over its rated capacity is installed for uses other than home heating or is not maintained in accordance with New Yorker s Installation Operating and Service Instructions and hydronics industry standards 5 Improper Operation These warranties will not be applicable if the boiler has been damaged as a result of being improperly serviced or operated...

Отзывы: