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Page 40

5110 COMPLETE PARTS LIST

PARTS LIST (continued)

PART #

DESCRIPTION

5110-206

BACKUP FLASHER BULB ONLY (OLD STYLE)

5110-207

SEAT SAFETY SWITCH

5110-208

ELECTRICAL BOX ONLY

5110-209

ELECTRICAL BOX COVER ONLY

5110-215

CORD GUIDE

5110-216

CORD GUIDE BRACKET

5110-217

BACK-UP BEEPER SPACER

5110-218

BACK-UP BEEPER SWITCH

5110-220

PUSH BUTTON ADAPTER (2)

5110-221-1

PUSH BUTTON ASSEMBLY (GREEN)

5110-222

PUSH BUTTON CONTACT

5110-223-1

PUSH BUTTON ASSEMBLY (RED)

5110-224

RELAY 120 VOLT

5110-225

RELAY 240 VOLT (NOT SHOWN)

5110-230

TRANSFORMER/RECTIFIER

5110-233

BREATHER ASSEMBLY

5110-235

FILTER “T” FITTING ASSEMBLY

5110-235-1

FILTER HOSE FITTING ONLY (2)

5110-235-2

FILTER “T” ONLY

5110-235-3

FILTER COUPLER ONLY

5110-235-4

FILTER ELBOW ONLY

5110-236

FILTER HOUSING ASSEMBLY

5110-236-1

REPLACEMENT FILTER RETURN

5110-236-3

FILTER REPLACEMENT O-RING KIT (SET OF 3)

5110-237

SUCTION FILTER SCREEN

5110-237-1

FILTER SUCTION LINE ASSEMBLY (2)

5110-237-1A

FILTER HOSE ONLY (2)

5110-237-1B

FILTER HOSE FITTING ONLY (4)

5110-238

FILTER O-RING SEAL (2)

5110-240

CROSS BRACE

5110-241-1

VERTICAL SUPPORT, RIGHT

5110-241-2

VERTICAL SUPPORT, LEFT

5110-250

CYLINDER

5110-250-3

CYLINDER SEAL KIT REPLACEMENT

5110-251

CYLINDER CONNECTING ROD

5110-252

CYLINDER CLIP (2)

5110-253

HYDRAULIC HOSE CONNECTOR

5110-253R

CYLINDER RESTRICTOR FITTING

5110-254

LOWER CYLINDER LINE

5110-255

UPPER CYLINDER LINE

5110-261

WHEEL MOTOR LINE (4)

5110-261-1

WHEEL MOTOR HOSE CLAMP ASSEMBLY (2)

5110-262

PRESSURE LINE (2)

5110-263

SUCTION LINE (2)

5110-264

45° VALVE FITTING (6)

5110-266

RETURN LINE (2)

5110-270

MOTION CONTROL LEVER (2)

5110-270-2

LEVER JAMB NUT 5/16 (2)

5110-271

LEVER BRACKET (3)

5110-272

CYLINDER LIFT LEVER ONLY

5110-301

BACKUP LIGHT ASSEMBLY (NEW STYLE)

5110-301-1

LIGHT COVER ONLY (NEW STYLE)

5110-301-2

LIGHT COVER SPRING ONLY (NEW STYLE)

Содержание PANTHER 5110

Страница 1: ...AL 115 230 Volt Read Manual Before Operating Machine 9250 XYLON AVENUE NORTH MINNEAPOLIS MN 55445 U S A 800 245 0267 763 535 8206 FAX 763 535 8255 FAX 800 648 7124 WEB SITE www nationalequipment com E...

Страница 2: ...15 A Power Box 13 B Hydraulic Levers 13 C Cylinder Lift 14 D Operating Around the Cord 15 Operational Tips 16 A Caster 16 B Foot Peg 16 C Seat Safety Switch 16 D Disarm Machine 16 E Disconnect Machin...

Страница 3: ...26 A Dialing in the Machine 25 B Saving Time with Extra Cutting Heads 25 C Adjusting Slide Plate and Cutting Head 25 D Shear Point 25 E Weight vs Sharpness 25 1 F Cutting Head Angle 25 1 G Steep Cutt...

Страница 4: ...utting Head Support 31 C Leak Maintenance 31 D Side and Rear Panels 32 E Oil Level 32 F Oil Change Out 32 G Wheel Motor Change Out 32 H Hose Change Out 33 I Foot Peg 33 J Pump Change Out 33 K Valve Ch...

Страница 5: ...s 44 D Instruction Tube Cord Parts 45 E Motor Parts 46 F Pump Parts 47 G Frame Support Parts 48 H Wheel Parts 49 I Single Spool Hose Parts 50 J Double Spool Hose Parts 51 K Slide Plate Cylinder Parts...

Страница 6: ...ol off PRESSURE Our system runs at or below 1 200 psi Never look for a leak when unit is under pressure Using your hand could cause serious injury A few common ways to encounter hydraulic fluid under...

Страница 7: ...ed to the proper conditions including many fire resistant hydraulic fluids Leaking pressurized hydraulic fluids may develop a mist or fine spray that can flash or explode upon contact with a cause of...

Страница 8: ...sary 9 KEEP BYSTANDERS AWAY Children and bystanders should be kept at a safe distance from the work area to avoid distracting the operator and contacting the tool or extension cord Operator should be...

Страница 9: ...creased control 22 STARTING MACHINE On off switch must be in off position before connecting to power source 23 UNPLUG EQUIPMENT When it is not in use unplug tool before changing blades accessories or...

Страница 10: ...Stays alert at all times never lets guard down Skills Only performs duties he she are qualified to do Always tries to improve Judgment Plays it safe Doesn t take chances Common Sense Does the right th...

Страница 11: ...A If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock The grounding prong in...

Страница 12: ...and be polyvinyl chloride H05VV F 227 IEC 53 or polychloroprene H05RN F 245 IEC 57 or higher If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indi...

Страница 13: ...be aware of support personnel and their proximity when in operation Block off work area Support personnel should never stand next to machine in front of or behind machine while machine is running Fail...

Страница 14: ...Rest Foot Rest Fork Lift Cup Motor Connections Dual 115 Volt Motors Cylinder Front weight compartment Lower Cutting Head Support Rear Weight Compartment SPECIFICATIONS Width 24 1 2 inches Height 27 in...

Страница 15: ...Y Z Vector Sum Stationary 0 1 0 3 0 4 0 1 Moving 0 5 0 3 0 1 0 6 Whole Body Vibration Levels in m s 2 Axis X Y Z Vector Sum Left 0 5 0 3 0 6 0 9 Right 1 4 1 4 0 5 2 0 Hand Arm Vibration Levels in m s...

Страница 16: ...pool valves For smooth even movement move levers slowly Fast movement on control levers will result in jerky uneven movement Move levers slowly Both levers forward move the machine forward Both levers...

Страница 17: ...g head Push the cylinder lift lever forward to lower the cutting head Continuing to push the cylinder lift lever forward and it will adjust the angle of the cutting head This will also jack up the mac...

Страница 18: ...check the location of the cord Flip arm moves from side to side to help to keep electrical cords from being ran over See Figure B Adjust the flip arm cord guide in confined areas Center position is a...

Страница 19: ...machine is not in use DISCONNECT MACHINE FROM POWER Never change cutting head or service blade while machine is running LEAKAGE Keep fittings and hoses tight If a leak is noticeable retighten fitting...

Страница 20: ...EC 53 or polychloroprene H05RN F 245 IEC 57 or higher CORD HOOK UP Machine is supplied with a fifty foot twin cord and two single fifty foot 12 gauge extension cords 1 Connect both male motor cord plu...

Страница 21: ...OTING Use a transformer when circuit breakers have low voltage See optional 5110 500 Buck Boost The Buck Boost increases the line voltage at a receptacle A job site with bad power the use of a Buck Bo...

Страница 22: ...e ramp is secured Do not have at a steep incline The use of a power winch or hand come a long is much safer For a van the ramp should be 12 to 18 feet in length depending on the depth of the incline F...

Страница 23: ...ne down with ratchet straps when transporting the machine To keep machine from rolling hydraulic levers should not be locked in the forward or backward position Hydraulic levers should be straight up...

Страница 24: ...cutting head angle to a high cutting head angle the operating attitude of the machine changes When a floor surface is not level ramps inclines large amounts of debris which would lift the drive wheel...

Страница 25: ...Use ratchet straps to secure machine to pallet FRONT WHEEL ASSEMBLY FIGURE A The Front Wheel Assembly is an optional attachment 5110 100 that is very helpful when moving the machine around on a job si...

Страница 26: ...rs in place connect a bungee strap from each lever pushing levers backward Pulling straps to the back of the machine and connecting behind the seat or the rear of the machine See Figure B ADJUSTING FL...

Страница 27: ...wheels works best for very small congested areas where extra steering control is needed The smaller wheel slows down the speed 82 feet per minute which makes the machine more powerful and uses lower...

Страница 28: ...e goods Machine includes one 100 lb rear weight Slide back weight in provided pocket under rear cowl See Figure B Secure locking bolt with either a 9 16 or 3 4 wrench size varies CAUTION Remove added...

Страница 29: ...m underneath the cutting head and slide plate Failure to do so could cause severe bodily injury When bolts are removed from the slide plate the cutting head and the slide plate will drop down to the f...

Страница 30: ...teep angle will cause the machine to jump and buck It does not give the operator a clear vision of the cutting head and it raises the machine to operate at a unsafe operating height See Figure B Failu...

Страница 31: ...work area clean and clear of debris After you have removed a portion of material remove it out of the way This will give the machine maximum performance and help to keep the work area safe Always wea...

Страница 32: ...ade and scrape up In some cases carpet might pull off the pad and then scrape up the pad separately VCT TILE SET UP Slide plate should be set low 1 2 to 2 off the floor If goods come up easily try a r...

Страница 33: ...them or a regular blade bevel up When using a regular blade bending up the corners of the blade will help from the blade digging into the floor Sometimes a shank blade or a shank blade with a carbide...

Страница 34: ...ing as wide of a self scoring blade as possible make ditches 4 to 6 apart crossways from the way the machine will be removing the goods See Figure B Running the machine crossways from the ditches will...

Страница 35: ...is put through special processing to achieve an unbelievable edge holding ability SHOE BLADES ANGLE SHANK BLADES WITH CARBIDE TIPS Works well for ceramic wood thick epoxy and elastomeric coatings Carb...

Страница 36: ...caution Have plenty of sharp blades on each job so on the job blade sharpening is eliminated It is best to resharpen dull blades on proper bench or belt grinder in the shop so the blades are ready fo...

Страница 37: ...x 3 Straight Shank w Carbide Tip 500 7072 4 4 x 4 Straight Shank w Carbide Tip 500 7072 6 4 x 6 Straight Shank w Carbide Tip 500 Razor sharp super hard for scraping thin epoxies thin mil coatings like...

Страница 38: ...works great on tough wood floors glued nailed The long length allows the blade to easily slide under tough material Works well on most ceramics and VCT The long taper works great on tough wood floors...

Страница 39: ...SUPPORT To Remove Lower Cutting Head Support 1 Lower slide plate so cutting head hinge pin is below machine bottom Retighten 2 Loosen both cutting head pin set screws at the base of the lower cutting...

Страница 40: ...from power 2 Drain fluid by removing the drain plug from side of tank See Figure B Take Caution this unit contains twelve gallons of fluid Make sure you have the proper amount of containers to catch...

Страница 41: ...1 Disconnect machine from power 2 Remove hood 3 Remove lines from either side of pump Have a container ready to catch leakage from lines 4 Remove two 5 16 pump securing bolts 5 Remove pump by pulling...

Страница 42: ...itch wires 5 Remove two electrical box securing nuts 6 Remove electrical box HYDRAULIC CYLINDER CHANGE OUT 1 Disconnect machine from power 2 Disconnect cylinder lines Have a container ready to catch o...

Страница 43: ...Page 34 1 115 VOLT WIRE DIAGRAM...

Страница 44: ...Page 34 2 230 VOLT WIRE DIAGRAM...

Страница 45: ...ace blocks under Forklift Cups on the side of the machine that wheel is being changed Take Caution Make sure machine is supported properly or serious injury could occur 3 Let cylinder down resting mac...

Страница 46: ...raised Push the cylinder lift lever forward to lower and adjust the angle of the cutting head to jack up the machine See Figure A Block up machine See Figure B Remove four bolts pull caster off clean...

Страница 47: ...back up beeper switch Remove and replace switch Re insert both screws into switch Firmly tighten Activating arm may need to be adjusted Beeper should sound when valve handle has 1 3 movement If it doe...

Страница 48: ...switch is mounted under the center portion of the seat This switch is designed as an emergency shut off If you are not sitting down on the seat the machine will shut off 1 Remove two button hexhead sc...

Страница 49: ...place debris deflector on the lower cutting head support measuring a 1 clearance between the cutting head and the front of the debris deflector This clearance will reduce a pinch point Secure with C...

Страница 50: ...10 124C OIL PUMP COUPLING 5110 124D OIL PUMP COUPLING NEW STYLE 5110 156 OIL LEVEL PLUG 2 5110 157 DRAIN FILL PLUG 2 5110 162A 6 OPTIONAL POCKET WEIGHT NOT SHOWN 5110 164A TANK HOSE 5110 164B TANK HOS...

Страница 51: ...RETURN 5110 236 3 FILTER REPLACEMENT O RING KIT SET OF 3 5110 237 SUCTION FILTER SCREEN 5110 237 1 FILTER SUCTION LINE ASSEMBLY 2 5110 237 1A FILTER HOSE ONLY 2 5110 237 1B FILTER HOSE FITTING ONLY 4...

Страница 52: ...HEXHEAD BOLT 4 73203 3 8 FLAT WASHER 4 MOTOR MOUNT 2 FRAME 73204 3 8 SPLIT LOCK WASHER 4 PUMP MOUNT 4 CROSS BRACE 2 FOOT PEG 73207 3 8 16 NYLON LOCK NUT 4 CORD GUIDE 4 MOTOR MOUNT 2 FRAME 2 FOOT PEG...

Страница 53: ...PER BLADE 50 PKG 6258 BU 3 X 12 SELF SCORING BLADE BEVEL UP 6259 BU 3 X 14 SELF SCORING BLADE BEVEL UP 6260 BD 3 X 6 HEAVY DUTY DITCHING 6281 3 X 8 HEAVY DUTY BLADE 6282 3 X 14 HEAVY DUTY BLADE 6283 3...

Страница 54: ...RA HD CERAMIC EPOXY BLADE 7079 4 4 X 6 ULTRA HD CERAMIC EPOXY BLADE 7079 6 6 X 6 ULTRA HD CERAMIC EPOXY BLADE 7081 3 X 10 INCREASED ANGLE BLADE 7083 3 X 8 INCREASED ANGLE BLADE LABELS PART DESCRIPTION...

Страница 55: ...DESCRIPTION 5110 209 Electrical Box Cover Only 5110 215 Cord Guide 5110 403 Front Weight set of 9 Not Shown 5110 404 Rear Weight Not Shown 5110 404 1 Rear Weight Securing Hexhead Bolt 1 2 13 x 1 Not...

Страница 56: ...pter 2 5110 221 1 Push Button Assembly Green 5110 222 Push Button Contact PART DESCRIPTION 5110 223 1 Push Button Assembly Red 5110 224 Relay 120 Volt 5110 225 Relay 240 Volt Not Shown 5110 230 Transf...

Страница 57: ...itch 5110 217 Back Up Beeper Spacer 5110 218 Back Up Beeper Switch 5200 120 1 Rubber Boot Only PART DESCRIPTION 74501 6 Flat Washer 2 74510 6 32 x 3 8 Panhead Screw 2 74513 6 32 x 3 4 Panhead Screw 2...

Страница 58: ...4 3 8 16 Nylon Lock Nut 2 6254 50 Ft Single Cord 12 Gauge 2 70602 Instruction Manual Tube PART DESCRIPTION 70603 Instruction Tube Cap 73207 3 8 16 Nylon Lock Nut 2 73236 3 8 16 x 1 Hexhead Bolt 2 7324...

Страница 59: ...5110 175 Single Capacitor Cover 5110 176A Overload Switch 5110 177 Hubble Twist Lock Male Plug PART DESCRIPTION 5110 178 Strain Relief 5110 185 Motor Fan Cover 5110 186 Motor Fan Not Shown 5110 187 C...

Страница 60: ...ng New Style Not Shown 5110 200 Motor Mount 73130 1 8 x 1 8 x 3 4 Pump Key Not Shown PART DESCRIPTION 73201 3 8 16 x 1 Hexhead Bolt 4 73203 3 8 Flat Washer 4 73204 3 8 Split Lock Washer 4 73207 3 8 16...

Страница 61: ...t Lock Washer 4 5110 241 1 Vertical Support Right 5110 241 2 Vertical Support Left PART DESCRIPTION 73203 3 8 SAE Flat Washer 2 73204 3 8 Split Lock Washer 4 73207 3 8 16 Nylon Lock Nut 2 73236 3 8 16...

Страница 62: ...itting 4 5110 114 5 Wheel Motor Set of Seals Not Shown 5110 117 Wheel Hub 2 5110 117 2 Hub Nut 2 PART DESCRIPTION 5110 261 1 Wheel Motor Hose Clamp Assembly 2 5110 405 18 Wheel Rim 5110 408 13 Wheel R...

Страница 63: ...261 Wheel Motor Line 4 5110 262 Pressure Line 2 5110 263 Suction Line 2 PART DESCRIPTION 5110 264 45 Valve Fitting 2 5110 270 Motion Control Lever 2 5110 270 2 Lever Jamb Nut 5 16 2 5110 271 Lever Bra...

Страница 64: ...Lower Cylinder Line 5110 255 Upper Cylinder Line 5110 261 Wheel Motor Line 4 PART DESCRIPTION 5110 261 1 Wheel Motor Hose Clamp Assembly 2 5110 262 Pressure Line 2 5110 263 Suction Line 2 5110 264 45...

Страница 65: ...5110 252 Cylinder Clip 2 PART DESCRIPTION 5110 253 Hydraulic Hose Connector 5110 253R Cylinder Restricter Fitting 5200 258 Debris Deflector 73340 5 16 18 x 1 4 Set Screw 2 73402 1 2 13 Nylon Lock Nut...

Страница 66: ...3402 1 2 13 Nylon Lock Nut 4 190 2 190 1 73402 73406 5110 193 5200 194A CASTER FOOT PEG PARTS PART DESCRIPTION 5110 180 Foot Peg 2 5110 191 Single Wheel Caster Assembly Not Shown 5110 191A Replacement...

Страница 67: ...lter T Only PART DESCRIPTION 5110 235 3 Filter Coupler Only 5110 235 4 Filter Elbow Only 5110 236 Filter Housing Assembly 5110 236 1 Replacement Filter Return 5110 237 Suction Filter Screen 5110 237 1...

Страница 68: ...6 Optional Pocket Weight Not Shown 5110 403 Front Weight set of 9 Not Shown 5110 403 2 Front weight individual PART DESCRIPTION 5110 404 Rear Weight 73406 1 2 13 x 1 Hexhead Bolt Front Weight Compartm...

Страница 69: ...ng Parts Label 2 L37 Caution Sharp Blades Label 2 L95F Fluid Leak Label 2 L98 Blade Lift Label L106 Pinch Point Label 3 PART DESCRIPTION L118 Operator Must Be Seated Label 2 L137 Disarm Machine Label...

Страница 70: ...itch Label L95F Fluid Leak Label 2 L95J Voltage Label 110V 4 L101 Kill Switch Label PART DESCRIPTION L110A On Label 2 L110B Off Label L118 Operator Must Be Seated Label 2 L137 Disarm Machine Label 3 L...

Страница 71: ...27 x 6 box Attaches to the 7050 27 Cutting Head required 5110 100 FRONT WHEEL ASSEMBLY Allows stability and safe transportation over any surface Easy and quick to attach 5110 100W Replacement Wheel O...

Страница 72: ...X 3 PIN Secures cutting head assemblies 7075 8 2 X 8 CUTTING HEAD 7075 11 2 X 11 CUTTING HEAD 7077 8 3 5 X 8 CUTTING HEAD 7077 11 3 5 X 11 CUTTING HEAD WOOD VCT ANGLE SHANK BLADES Designed for removin...

Страница 73: ...E TIP BLADE 7072 3 3 STRAIGHT SHANK WITH CARBIDE TIP BLADE 7072 4 4 STRAIGHT SHANK WITH CARBIDE TIP BLADE 7072 6 6 STRAIGHT SHANK WITH CARBIDE TIP BLADE STRAIGHT SHANK WITH CARBIDE TIPS The same appli...

Страница 74: ...Page 61 MATERIAL SAFETY DATA...

Страница 75: ...Page 62 MATERIAL SAFETY DATA...

Страница 76: ...Page 63 MATERIAL SAFETY DATA...

Страница 77: ...Page 64 MATERIAL SAFETY DATA...

Страница 78: ...Page 65 MATERIAL SAFETY DATA...

Страница 79: ...Page 66 MATERIAL SAFETY DATA...

Страница 80: ...erein shall be the sole and exclusive warranties granted by National and shall be the sole and exclusive remedy available to the purchaser Correction of defects in the manner and for the period of tim...

Страница 81: ...ck One Repair Do you wish to be contacted before repairing Yes No Return Contact National if a loaner is needed Return Authorization Number Date Customer Number Purchased From required contact Nationa...

Страница 82: ...6293 3 x 14 Extra Heavy Duty Blade 187 6294 3 x 27 Extra Heavy Duty Blade 187 7050 200 3 x 6 Premium High Tempered Blade 062 7050 201 3 x 8 Premium High Tempered Blade 062 7050 202 3 x 10 Premium High...

Страница 83: ...North Minneapolis MN 55445 Phone 800 245 0267 or 763 535 8206 Fax 800 648 7124 or 763 535 8255 Web Site www nationalequipment com E Mail info nationalequipment com BILL TO Attn _______________________...

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