3
1.
GENERAL USER AND MAINTENANCE MANUAL
1.1.
HOW TO USE THIS MANUAL
This operating and maintenance manual is intended for specialist personnel who are responsible for the install ation,
commissioning and operation of cooling water recirculating chillers of the type ProfiCool Genius (PCGE), oil recircu-
lating chillers of the type OilCool Genius (OCGE) and glycol recirculating chillers of the type ProfiCool Genius Zero
(PCGEZ). The term
”
chiller
’
is used as a general name for these appliances.
This operating and maintenance manual is an essential constituent of the chiller. Every user, operator and service
technician is required to carefully read the information and instructions contained in this operating and mainte-
nance manual
“
particularly those that affect safety
“
before transporting, installing, using, performing any
maintenance on or disposing of the chiller.
The owners and operators of the chiller shall ensure that all work to be carried out on the chiller is only undertaken
by personnel with suitable specialist qualifications.
The operating and maintenance manual is divided into two sections that contain a detailed description of the three
type series PCGE, OCGE and PCGEZ, with their respective standards and with additional information on the cus-
tomer-specific design and the respective model of your chiller, wherever this differs from the standard model. Here
you will find information such as the circuit diagram for the chiller you have chosen.
1.2.
GENERAL DESCRIPTIONS/INTENDED USE
The ProfiCool, OilCool and ProfiCool Zero chillers have been designed for the purpose of keeping a certain quantity
of cooling medium, e.g. water, water-glycol moisture or oil constantly within certain temperature limits (operating
range), with the aid of a technical cooling process. The most commonly used cooling medium, also called the
”
con-
sumer refrigerant
’
is mains water. This operating manual uses the general term cooling medium. However, the
cooling medium and the materials used in the circuit must be compatible with one another. It is therefore neces-
sary to check and ensure before commissioning that the cooling medium is suitable for the intended purpose.
These chillers are recommended for use in the recirculated chilling of liquids (cooling media) in industrial and com-
mercial applications, particularly in cases where specific and constant temperatures are required, such as in me-
chanical engineering, in the plastics industry, in surface technology and in the laser industry.
Explanation of the product designations PCGE, OCGE and PCGEZ:
PCGE
ProfiCool Genius
recirculating water chiller
OCGE
OilCool Genius
recirculating oil chiller
PCGEZ ProfiCool Genius Zero
recirculating glycol chiller
2.
GENERAL SAFETY INSTRUCTIONS
SYMBOLS USED ON THE CHILLER OR IN THE MANUAL:
Chiller
Cooling medium inlet
WARNING OF DANGER
Read the instructions carefully, dis-
connect the electricity supply and re-
lease the pressure from any pressur-
ized components before carrying out
any maintenance work on the chiller.
Cooling medium outlet
Direction of rotation for fan/pump
Operating and maintenance manual: warning and hazard symbols
GENERAL WARNING
“
GENERAL HAZARD:
General warning
“
general safety hazard for people and property!
DANGER
“
ELECTRICAL CURRENT:
Danger of an electrical accident occurring while carrying out work on parts of the chiller and the
systems/equipment connected to it while they are connected to the electricity supply!
Содержание OCGE 111
Страница 69: ...69 11 2 WIRING DIAGRAM MODELS PCGE 11 to PCGE 25 PCGEZ 08 230V 1Ph 50Hz POWER COMMAND DIAGRAM ...
Страница 70: ...70 MODEL PCGE 28 230V 1Ph 50Hz POWER COMMAND DIAGRAM ...
Страница 71: ...71 MODEL PCGE 28 400V 3Ph 50Hz POWER COMMAND DIAGRAM ...
Страница 72: ...72 MODELS PCGE 31 to PCGE 41 OCGE 31 to OCGE 41 230V 1Ph 50Hz POWER SECTION ...
Страница 73: ...73 MODELS PCGE 31 to PCGE 41 OCGE 31 to OCGE 41 230V 1Ph 50Hz COMMAND SECTION ...
Страница 74: ...74 MODELS PCGE 31 to PCGE 141 OCGE 31 to OCGE 141 PCGEZ 37 to PCGEZ 100 400V 3Ph 50Hz POWER SECTION ...
Страница 75: ...75 MODELS PCGE 31 to PCGE 141 OCGE 31 to OCGE 141 PCGEZ 37 to PCGEZ 100 400V 3Ph 50Hz COMMAND SECTION ...
Страница 76: ...76 MODELS PCGE 200 to PCGE 520 OCGE 150 to OCGE 240 PCGEZ 160 to PCGEZ 300 400V 3Ph 50Hz POWER SECTION ...
Страница 77: ...77 MODELS PCGE 200 to PCGE 520 OCGE 150 to OCGE 240 PCGEZ 160 to PCGEZ 300 400V 3Ph 50Hz COMMAND SECTION ...
Страница 78: ...78 MODELS PCGE 590 to PCGE 3300 PCGEZ 360 to PCGEZ 480 400V 3Ph 50Hz ...
Страница 79: ...79 ...
Страница 80: ...80 ...
Страница 81: ...81 ...
Страница 84: ...84 MODELS PCGE 370 to PCGE 520 PCGEZ 180 to PCGEZ 300 with tank and pump MODEL PCGE 590 with tank and pump ...
Страница 85: ...85 MODELS PCGE 730 to PCGE 880 PCGEZ 360 to PCGEZ 480 with tank and pump MODEL PCGE 1000 with tank and pump ...
Страница 86: ...86 MODEL PCGE 1100 with tank and pump MODEL PCGE 1300 with tank and pump ...
Страница 87: ...87 MODEL PCGE 1900 2200 with tank and pump MODEL PCGE 2900 3300 with tank and pump ...
Страница 89: ...89 MODELS PCGE 370 to PCGE 520 PCGEZ 180 to PCGEZ 300 without tank MODEL PCGE 590 without tank ...
Страница 90: ...90 MODELS PCGE 730 to PCGE 880 PCGEZ 360 to PCGEZ 480 without tank MODEL PCGE 1000 without tank ...
Страница 91: ...91 MODEL PCGE 1100 without tank MODEL PCGE 1300 without tank ...
Страница 92: ...92 MODEL PCGE 1900 2200 without tank MODEL PCGE 2900 3300 without tank ...
Страница 97: ...97 710 1789 00 00 02B 轜 07 05 2008 ...
Страница 166: ...69 11 2 WIRING DIAGRAM MODELS PCGE 11 to PCGE 25 PCGEZ 08 230V 1Ph 50Hz POWER COMMAND DIAGRAM ...
Страница 167: ...70 MODEL PCGE 28 230V 1Ph 50Hz POWER COMMAND DIAGRAM ...
Страница 168: ...71 MODEL PCGE 28 400V 3Ph 50Hz POWER COMMAND DIAGRAM ...
Страница 169: ...72 MODELS PCGE 31 to PCGE 41 OCGE 31 to OCGE 41 230V 1Ph 50Hz POWER SECTION ...
Страница 170: ...73 MODELS PCGE 31 to PCGE 41 OCGE 31 to OCGE 41 230V 1Ph 50Hz COMMAND SECTION ...
Страница 171: ...74 MODELS PCGE 31 to PCGE 141 OCGE 31 to OCGE 141 PCGEZ 37 to PCGEZ 100 400V 3Ph 50Hz POWER SECTION ...
Страница 172: ...75 MODELS PCGE 31 to PCGE 141 OCGE 31 to OCGE 141 PCGEZ 37 to PCGEZ 100 400V 3Ph 50Hz COMMAND SECTION ...
Страница 173: ...76 MODELS PCGE 200 to PCGE 520 OCGE 150 to OCGE 240 PCGEZ 160 to PCGEZ 300 400V 3Ph 50Hz POWER SECTION ...
Страница 174: ...77 MODELS PCGE 200 to PCGE 520 OCGE 150 to OCGE 240 PCGEZ 160 to PCGEZ 300 400V 3Ph 50Hz COMMAND SECTION ...
Страница 175: ...78 MODELS PCGE 590 to PCGE 3300 PCGEZ 360 to PCGEZ 480 400V 3Ph 50Hz ...
Страница 176: ...79 ...
Страница 177: ...80 ...
Страница 178: ...81 ...
Страница 181: ...84 MODELS PCGE 370 to PCGE 520 PCGEZ 180 to PCGEZ 300 with tank and pump MODEL PCGE 590 with tank and pump ...
Страница 182: ...85 MODELS PCGE 730 to PCGE 880 PCGEZ 360 to PCGEZ 480 with tank and pump MODEL PCGE 1000 with tank and pump ...
Страница 183: ...86 MODEL PCGE 1100 with tank and pump MODEL PCGE 1300 with tank and pump ...
Страница 184: ...87 MODEL PCGE 1900 2200 with tank and pump MODEL PCGE 2900 3300 with tank and pump ...
Страница 186: ...89 MODELS PCGE 370 to PCGE 520 PCGEZ 180 to PCGEZ 300 without tank MODEL PCGE 590 without tank ...
Страница 187: ...90 MODELS PCGE 730 to PCGE 880 PCGEZ 360 to PCGEZ 480 without tank MODEL PCGE 1000 without tank ...
Страница 188: ...91 MODEL PCGE 1100 without tank MODEL PCGE 1300 without tank ...
Страница 189: ...92 MODEL PCGE 1900 2200 without tank MODEL PCGE 2900 3300 without tank ...
Страница 194: ...97 710 1789 00 00 02B 轜 07 05 2008 ...