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17

Installation Guide

 | Comfort Pack with 80% Gas Heat

Abnormal Functions

• Interrupted Thermostat Call for Heat

 – If the thermostat 

demand for heat is removed before the flame is recognized, the 

control will run the venter motor for the post purge period and 

de-energize all outputs. If the thermostat demand for heat is 

removed after successful ignition, the control will de-energize 

the gas valve, run the venter motor through post purge, and run 

the blower motor on heat speed for the selected delay off time. 

• Soft Lockout

 – The control shall not initiate a call for heat or call 

for continuous fan while in lockout. The control will still respond 

to an open limit and undesired flame. Lockout shall automatically 

reset after one hour. Lockout may be manually reset by removing 

power from the control for more than one second or removing 

the thermostat call for heat for more than one and less than 20 

seconds. 

• Hard Lockout

 – If the control detects a fault on the control 

board, the status LED will be de-energized, and the control 

will lockout as long as the fault remains. A hard lockout will 

automatically reset if the hardware fault clears. 

• Power Interruption

 – During a momentary power interruption 

or at voltage levels below the minimum operating voltage for 

line voltage the system will self-recover without lockout when 

voltage returns to the operating range. During a momentary 

power interruption of low voltage the board will enter a soft 

lockout. Power interruptions of less than 80mS shall not cause 

the control to change operating states. Power interruptions 

greater than 80mS may cause the control to interrupt the current 

operating cycle and re-start.

• Ignition Retry

 – If flame is not established on the first trial for 

ignition, the control de-energizes the gas valve and the venter 

motor remains energized for an inter-purge period of 30 seconds. 

The spark and gas valve are then re-energized, and the control 

initiates another trial for ignition. If flame is not established on the 

second trial for ignition, the control de-energizes the gas valve, 

energizes the blower motor on heat speed, and venter motor 

remains energized. The blower motor is shut off after a short 

period. When the blower motor de-energizes, the spark and gas 

valve are re-energized and the control initiates another trial for 

ignition. (This blower delay is a self-healing feature for an open 

auxiliary limit switch). If flame is not established on the third 

trial for ignition, the control de-energizes the gas valve, and the 

venter motor remains energized for an inter-purge period of 30 

seconds. The control then re-energizes the gas valve and spark 

and initiates another trial for ignition. If flame is not established 

on the fourth trial for ignition (initial try plus 3 re-tries), the 

control de-energizes the gas valve and goes into lockout. The 

control goes to one flash on the green LED to indicate ignition 

failure lockout. 

Installation Codes

These units must be installed in accordance with local building 

codes. In the absence of local codes, in the United States, the just 

be installed in accordance with the National Fuel Gas Code (latest 

edition). A Canadian installation must be in accordance with the 

CAN/CGA-B149.1 and B149.2 Installation Code for Gas Burning 

Appliances and Equipment. These codes are available from CSA 

Information Services, 1-800-463-6727. Local authorities having 

jurisdiction should be considered before installation is made to 

verify local codes and installation procedure requirements.

High Altitude Operation

If the heater is being installed at an elevation above 2000 ft. 

(610m), the input rate will have to be derated. This is done by 

adjusting the valve outlet pressure (See page 18). In addition, if 

the heater is being installed at an altitude above 6000 ft. (1830m), 

the pressure switch will have to be changed. Adjusting the valve 

outlet pressure is done after the heater is in operation; follow 

the instructions below. If the pressure switch needs changed, do 

that before the heater is operated (see Figure 1).

Figure 1

Heat Section Burner/Control Compartment 

(Note: Unit side panel is removed for clarity; side panel is not 

removable. Access to the burner/control compartment is through 

the small rear access panel.)

Содержание Comfort Pack U Series

Страница 1: ...ith the homeowner for future reference 80 AFUE National Comfort Products A Division of National Refrigeration and Air Conditioning Products Inc 539 Dunksferry Road Bensalem PA 19020 5908 800 523 7138...

Страница 2: ......

Страница 3: ...Functions page 17 High Altitude Operation page 17 18 Gas Piping Venting Pressures page 19 20 Ignition System page 21 Start up page 22 23 Special Notes for Extremely Cold Weather Areas page 23 24 Gas...

Страница 4: ...80 Gas 9 95 Gas E Electric 4 Refrigerant 4 R410A 18 Clg Capacity 12 1Ton 18 1 5Ton 24 2Ton 38 Htg Capacity 25 25 MBH 28 28 MBH 32 32 MBH 38 38 MBH 43 43 MBH 50 50 MBH 51 51 MBH 64 64 MBH 00 0 kW U Se...

Страница 5: ...IFIED BY NATIONAL CODES ATTEMPTING TO INSTALL OR REPAIR THIS UNIT WITHOUT SUCH BACKGROUND MAY RESULT IN PRODUCT DAMAGE PERSONAL INJURY OR DEATH WARNING WARNING WARNING DO NOT USE THIS APPLIANCE IF ANY...

Страница 6: ...299588 This unit is designed and approved for through the wall installation only The unit must be installed a minimum of 8 above finish floor If this unit is installed in a residential garage it must...

Страница 7: ...ments Be sure that the electrical data specified on the unit rating plate corresponds to what is available at the installation site and NEC for installation requirements This unit MUST be installed in...

Страница 8: ...an handle the load imposed by the unit IMPORTANT This Document is customer property and is to remain with this unit Please refer to service information pack upon completion of work to register the uni...

Страница 9: ...cal damage by vehicles Secondary Drain Trap Install Instructions 1 The trap and 2 piece of clear flexible 1 2 ID tubing are shipped loose to prevent damage They should be installed after the Comfort P...

Страница 10: ...of these decorative grilles The less resistive these grilles are to air flow the better the units performance will be Outdoor louvers provided by others must be approved by NCP to maintain unit perfo...

Страница 11: ...snow level 12 in B Clearance to a window or door that may be opened 9 in for appliances 10 000 Btuh 3 kW and 50 000 Btuh 15 kW 12 in for appliances 50 000 Btuh 15 kW C Clearance to a permanently clos...

Страница 12: ...grounding must be made in accordance with the National Electric Code ANSI NFPA No 70 latest edition or in Canada the Canadian Electrical Code Part I C S A Standard C22 1 In addition the installer sho...

Страница 13: ...respond to that specified on the unit rating plate and that the service provided by the utility is sufficient to handle the additional load imposed by this equipment Power wiring must comply with nati...

Страница 14: ...tivated manually reset switch The flame rollout switch is located centrally on the top of the burner assembly It is factory set and is non ad justable If the setpoint is reached the flame rollout acts...

Страница 15: ...rt Pack Dimension Drawing 5 Side view 3 51 64 1 1 4 31 17 32 16 7 43 64 43 15 25 32 26 57 64 1 1 32 31 15 32 7 15 16 28 7 21 32 4 23 64 1 3 4 RETURN JUNCTION BOX GAS CONNECTION LOW VOLTAGE THERMOSTAT...

Страница 16: ...he pressure switch is open the control proceeds to 2 Pre purge 2 Pre purge The control energizes the venter motor and waits for the pressure switch to close If the pressure switch does not close withi...

Страница 17: ...gnition the control de energizes the gas valve energizes the blower motor on heat speed and venter motor remains energized The blower motor is shut off after a short period When the blower motor de en...

Страница 18: ...ment label in the plastic bag that contained these instructions Using a permanent marker fill in the pressure setting Adhere the label on the heater near the gas valve so that it is conspicuous to som...

Страница 19: ...manual valve on the heater All piping must be in accordance with requirements outlined in the National Fuel Gas Code ANSI Z223 1a latest edition or CAN CGA B149 1 and B149 2 Gas supply piping install...

Страница 20: ...ed to 3 5 w c Inlet supply pressure to the valve for natural gas must be a minimum of 5 w c and a maximum of 14 w c Normally field adjustment should not be required For Propane Gas When the heater lea...

Страница 21: ...thermostat has been satisfied the system de energizes the gas valve the venter motor goes through a 30 second post purge and the fan motor remains energized for an additional time NOTE This is a three...

Страница 22: ...es of trapped air 5 Check electrical wiring Be sure all wire gauges are as recommended A service disconnect switch should be used Verify that fusing or circuit breakers are adequate for the load use 6...

Страница 23: ...follow the steps in the WARNINGS above or on the Operating Label on the heater If you do not smell gas proceed to the next step 6 Turn the gas control knob counterclockwise to ON Close the access doo...

Страница 24: ...oling chassis must be maintained regularly to assure that the unit provides optimal performance and energy efficiency The intervals between replacing depends entirely on the cleanliness of the return...

Страница 25: ...cover must be reinstalled IF YOU TURN OFF POWER SUPPLY TURN OFF THE GAS SEE HAZARD LEVELS PAGE 5 THE MATERIAL CONTAINED IN THE MAINTENANCE AND SERVICE SECTION OF THIS MANUAL IS DESIGNED TO AID A QUALI...

Страница 26: ...ach end Loosen burner assembly by removing only the two screws indicated Burner Assembly Secondary Air Shield End Cap Remove secondary air shield end cap by removing four screws indicated Remove screw...

Страница 27: ...e fuse Do not attempt to disassemble the control module However each heating season check the lead wires for insulation deterioration and good connections Proper operation of the direct spark ignition...

Страница 28: ...spect the burner control compartment for signs of excessive heat and burned wiring If the compartment appears normal reset by depressing the red button on the switch 15 to 20 minutes are required for...

Страница 29: ...ctions to Slide Out the Furnace After removing front panels 1 Remove the 4 screws indicated at the right Gas Line Power Cord 2 Remove the patch plate Gas Line Power Cord Front Furnace Baffle 3 Remove...

Страница 30: ...insulation when pulling the heat exchanger furnace assembly forward 4 Unplug 2 molex plugs before sliding out the heat exchanger furnace assembly Lift Pull Forward Power Cord 6 With your right hand r...

Страница 31: ...0 15 CP841838UA 208 230 60 1 6 5 37 5 1 4 1 83 3 6 1 3 3 0 11 3 13 0 15 CP841851UA 208 230 60 1 6 5 37 5 1 4 1 83 3 6 1 3 3 0 11 3 13 0 15 CP841864UA 208 230 60 1 6 5 37 5 1 4 1 83 3 6 1 3 3 0 11 3 1...

Страница 32: ...e should be as follows 28MBTU 52 5 F Nominal 45 F to 60 F 38MBTU 52 5 F Nominal 45 F to 60 F 51MBTU 55 F Nominal 45 F to 65 F 64MBTU 67 F Nominal 60 F to 80 F In order to calculate CFM use the formula...

Страница 33: ...590 35 0 565 36 5 540 38 2 525 39 3 510 40 5 Orange 5 440 46 9 425 48 6 410 50 4 400 51 6 390 52 9 Comfort Pack Gas CFM and Temperature Rise 38 000 BTU Input UNIT SIZE COLOR SPEED 1 w c TD 2 w c TD 3...

Страница 34: ...7 565 66 6 540 69 6 525 71 6 510 73 7 Orange 5 440 85 5 425 88 5 410 91 7 400 94 0 390 96 4 Comfort Pack Gas CFM and Temperature Rise 64 000 BTU Input UNIT SIZE COLOR SPEED 1 w c TD 2 w c TD 3 w c TD...

Страница 35: ...00 Blue 3 560 535 520 510 500 Black 4 440 425 410 390 370 Orange 5 390 360 330 310 290 CP8418 UA Red 1 760 745 730 715 700 Yellow 2 650 640 630 615 600 Blue 3 560 535 520 510 500 Black 4 440 425 410 3...

Страница 36: ...BLACK WHITE BLACK C F H CAP CFM C S R COMP EBM 208 230 C XFMER CC LPS TRANSFORMER FACTORY SET POINT IS 230V FIELD ADJUSTMENT REQUIRED FOR 208V APPLICATION 1 2 3 4 5 SPEED TERMINAL 1 HIGH 2 MED HIGH 3...

Страница 37: ...1 Set thermostat at lowest setting 2 Turn on manual gas valve 3 Turn on power to unit 4 Set thermostat at desired setting 5 Thermostat calls for heat energizing the venter motor 6 Venter pressure swi...

Страница 38: ...rol at the thermostat or 5 main power Replace combustion air proving switch 6 7 a If 24 volt is measured at the valve connections and valve remains closes replace valve b Check and tighten all wiring...

Страница 39: ...Bottom Panel 14256600 LP Gas Orifice N A 14208339 14208340 14208341 Rail 14256605 Flame Rollout Switch 14208314 Horizontal Air Divider 14256670 Orifice Adapter 14208315 Vertical Air Divider 14256671 O...

Страница 40: ...4275146 14275117 14275118 Outdoor Fan Motor 14270057 14270044 14270057 Outdoor Coil Mount 14256430 14256434 Drier 14275947 Outdoor Fan 14214042 Outdoor Motor Mount 14270101 Indoor Blower Motor 1427006...

Страница 41: ...ding between Terminals C R __________ 5 Compressor Winding OHM Reading between Terminals R S __________ 6 Compressor Winding OHM Reading between Terminals C Ground __________ 7 Compressor Winding OHM...

Страница 42: ...to the goods and are in lieu of and exclude all other warranties express or implied arising by operation of law or otherwise including without limitation merchantability and fitness for a particular p...

Страница 43: ...shall render the warranty void B Compressors In addition to the above referenced requirements Customer is also required to purchase a replacement compressor and return the original compressor to Natio...

Страница 44: ...20 20 HEATING A C EQUIPMENT NATIONAL COMFORT PRODUCTS National Comfort Products A Division of National Refrigeration Air Conditioning Products Inc 539 Dunksferry Road Bensalem PA 19020 1 800 523 7138...

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