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SECTION BENDING MACHINE MC650

 

1.6. Description of the guards

 

 

The gear motor and all the gears that allow the operation of the machine are located under the main upper 
cover that protects the mechanisms.

 

Although  the  major  mobile  elements  are  protected  by  the  upper  cover,  it  is  necessary  to  take  special 
precautions  during  bending  operations  in  order  to  avoid  entrapment  between  the  rollers  and  the  piece 
being bent.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 3. Mechanism protection guards 

 

Protection 

drive unit

 

Frontal

 

protection

 

Содержание MC650

Страница 1: ...RUCTIONS BOOK PRADA NARGESA S L Ctra de Garrig s a Sant Miquel s n 17476 Palau de Santa Eul lia Girona SPAIN Tel 34 972568085 nargesa nargesa com www nargesa com SECTION BENDING MACHINE MC650 NS 2022...

Страница 2: ...Thank you for choosing our machines www nargesa com...

Страница 3: ...s and work area 11 4 3 External permisible conditions 11 4 4 Instructions for connecting to the power supply 12 5 INSTRUCTIONS FOR USE 16 5 1 Bending principles 16 5 2 Assembly of the rollers 16 5 3 I...

Страница 4: ...rom the standard rollers the manufacturer also offers different types of additional rollers to produce other types of bending according to the configuration of the material to be handled as well as sp...

Страница 5: ...ner guide nut Hydraulic cylinder Control panel Bending rollers Nuts to secure the position of the straightener roller Anti rotation plate of the straightener Main switch Connector Anchoir point for li...

Страница 6: ...ltage supply 230 400 V 3 phased Traction 3 rollers Rollers speed 5 r p m Diameter of rollers 202 mm Diameter of axis Lower 65 mm Higher 80 mm Useful axis length 160 mm Structure material Sheet Weight...

Страница 7: ...under the main upper cover that protects the mechanisms Although the major mobile elements are protected by the upper cover it is necessary to take special precautions during bending operations in or...

Страница 8: ...From the top of the machine from the anchor point designed for this purpose defined in figure 4 using a crane or forklift Figure 4 Transportation of the machine 2 2 Storage Conditions The bending mac...

Страница 9: ...an the surface to be lubricated with a cotton cloth or a soft rag that does not release any threads To remove the accumulated grease and any possible residues that have become stuck to it After cleani...

Страница 10: ...draulic oil change To replace the hydraulic oil we recommend to follow the steps below Check the oil level in the tank every 500 hours of use checkup the oil level in the hydraulic tank located in the...

Страница 11: ...ssembly to its location and secure it to the machine with the bolts We recommend the use of CEPSA HIDR ULICO HM 68 hydraulic oil Identification of the components of the hydraulic set 3 4 Checkup of hy...

Страница 12: ...mensions must be considered when the machine is being placed the working area for the operator and the possible lengths of the parts to be worked The bending machine can be used by a single operator w...

Страница 13: ...inverters must be replaced depending on the supply voltage At the same time we will have to change the connection of the hydraulic group motor coils as indicated below Changing the motor connection Wh...

Страница 14: ...einstalled at the factory If the power supply is 230 V three phase proceed to connect in triangular form As indicated in the illustration It is necessary to change the configuration of the plates acco...

Страница 15: ...ready to be connected to a 1 phase 230V power supply The machine must be connected with the plug installed to a compatible power supply that meets the requirements specified Figure 10 Engine connecti...

Страница 16: ...o occur because the operator will always have both hands on the control panel when the bending machine is in motion The aforementioned button also has a pilot light indicating when it is possible to a...

Страница 17: ...draulic pipe bender The machine can also be controlled with a movement button and a four way joystick for easier roller positioning The control panel also features an emergency stop and a voltage indi...

Страница 18: ...he active operating mode is identified by the horizontal bar drawn below one of the two central images automatic and manual shown in the vertical menu in the right hand side of the display The message...

Страница 19: ...s arranged in pyramid form on the bender only the position of the two bottom ones can be changed with the hydraulic activation of the two pistons Thus each one of them can be positioned in the exact p...

Страница 20: ...he desired direction simultaneously Likewise as seen with the movement of rollers X and Y upwards and downwards you can now use the speed bar to increase or reduce the rotation speed To do so choose t...

Страница 21: ...di tion to the hydraulic pump control and system reset icons there is an icon to save steps one for general data and another for program management Save steps General data Program management 5 3 2 1 G...

Страница 22: ...ata may vary based on the type of profile chosen In other words to define the dimensions when selecting a solid square profile you must enter height and width To define the dimen sions when selecting...

Страница 23: ...G MACHINE MC650 Upon pressing the material icon you ll see a list from which you can choose the material Choosing the rollers is just as intuitive The following graphic will appear upon selecting the...

Страница 24: ...e Automatic mode 5 3 3 Using the Programs Since many jobs currently need to be done with the same machine the profile bender allows you to save and load all the programs used with it Thus repeating pi...

Страница 25: ...gram at some point or load a previously created program This function can be found by pressing the icon in the horizon tal menu giving you access to the program management screen By using the horizont...

Страница 26: ...the entrance of the material the machine will work with To create it just place the X and Y rollers in a position that allows the profile or pipe to be bent to enter the machine without colliding with...

Страница 27: ...worked is secured with the three rollers without deforming it Once that has been done save the current step as you learned how to do for the previous step Accept the confirmation message and continue...

Страница 28: ...sfied with the position reached remember the current height is shown on screen at all times you can save the step as you did before Accept the confirmation message and it will be ready to create your...

Страница 29: ...ust have to learn how to operate this tool which is as useful as it is powerful to create pieces as surprising as these 5 3 5 Production Mode To enter production mode press the icon in the vertical me...

Страница 30: ...ently loaded finished program You can access any of the steps comprising the program by directly pressing the corresponding tab the program is in step 1 in the image shown or use the navigation arrows...

Страница 31: ...g on the step tab find the position over the first one You re now ready to begin producing As soon as you press the movement button the hydraulic pump will start up and the rollers will move to the de...

Страница 32: ...tion Pay attention so it doesn t fall 5 3 6 Using Materials and Tools As already explained in the General Data section you can define additional information for a program This function makes it possib...

Страница 33: ...each one of the materials is defined by a descriptive name plus a coefficient representing its physical resistance The bending software is supplied with a very complete tool database as it includes t...

Страница 34: ...owing actions are possible if you press the icons in the horizontal menu Create a new custom roller Edit an already existing custom roller Delete a custom roller Switch to the material management scre...

Страница 35: ...creen To access it you must first press the icon at the bottom right hand of the screen and then on the icon in the menu that appears This screen allows you to export the data created on the PC and im...

Страница 36: ...ders to the machine but it can also show a large quantity of highly useful information to know what is happening at all times For example you will see the following pop up window clearly indicating an...

Страница 37: ...es just press the icon The following screen will appear upon doing this Here s a list of all the alarms that have gone off to date and all those which are still active are marked in red To delete the...

Страница 38: ...zontal position 1 Secure the machine at the anchor point indicated in the illustration with a forklift 2 Lift the machine carefully until it is not in contact with the ground 3 Lower it so that the pa...

Страница 39: ...plate in a horizontal position WARNING To change the position of the machine from vertical to horizontal or vice versa it must be switched off and with the emergency stop button pressed When carrying...

Страница 40: ...between the rollers and the part Users of the machine are recommended to handle the part to be bent firmly with one hand and to move the hand according to the progress of the bending operation in orde...

Страница 41: ...TE The clamping nut of the rollers should never be tightened with a wrench and only by hand If pipe rollers are being used the nuts must be loose 1 Front nut M30x200 2 Thick washer 3 65mm roller 4 65m...

Страница 42: ...00 40 x 40 x 3 350 50 x 50 x 3 700 50 x 50 x 3 450 50 x 50 x 3 600 70 x 70 x 4 40 x 40 x 3 750 350 40 200 40 200 40 200 40 150 80 70 40 500 400 150 40 250 40 250 40 250 40 200 80 60 40 500 400 150 50...

Страница 43: ...07 80 57 40 Kg 140 08 08 RHT0008 90 49 50 Kg 140 08 08 RHT0009 100 41 00 Kg For Schedule pipe 140 08 08 RHISOT0001 3 8 1 2 17 2 21 3 mm 49 50 Kg 140 08 08 RHISOT0002 1 3 4 33 7 26 9 mm 43 75 Kg 140 08...

Страница 44: ...g 140 08 08 RI0008 90 10 35 Kg 140 08 08 RI0009 100 8 80 Kg For Schedule pipe 140 08 08 RIISOT0001 3 8 1 2 17 2 21 3 mm 10 10 Kg 140 08 08 RIISOT0002 1 3 4 33 7 26 9 mm 9 00 Kg 140 08 08 RIISOT0003 1...

Страница 45: ...l parts diagram Hydraulic group Straightener roller Hydraulic cylinder Electric boxes Electric box SINGLEPHASE MACHINE Electric box THREEPHASE MACHINE Electric map SINGLEPHASE MACHINE Electric map THR...

Страница 46: ...A3 SECTION BENDING MACHINE MC650 A1 General parts diagram...

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Страница 48: ...A5 SECTION BENDING MACHINE MC650...

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Страница 50: ...A7 SECTION BENDING MACHINE MC650...

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Страница 52: ...A9 SECTION BENDING MACHINE MC650...

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Страница 54: ...A11 SECTION BENDING MACHINE MC650...

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Страница 56: ...13 SECTION BENDING MACHINE MC650 A2 Hydraulic group...

Страница 57: ...A14...

Страница 58: ...A15 SECTION BENDING MACHINE MC650...

Страница 59: ...A16 A3 Straightener roller...

Страница 60: ...A17 SECTION BENDING MACHINE MC650...

Страница 61: ...A18 A4 Hydraulic cylinder...

Страница 62: ...A19 SECTION BENDING MACHINE MC650...

Страница 63: ...A20 A5 Electric boxes...

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Страница 68: ...A25 SECTION BENDING MACHINE MC650 A6 Electric box SINGLEPHASE MACHINE...

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Страница 70: ...A27 SECTION BENDING MACHINE MC650 A7 Electric box THREEPHASE MACHINE...

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Страница 72: ...A29 SECTION BENDING MACHINE MC650 A8 Electric map SINGLEPHASE MACHINE...

Страница 73: ...A30 A9 Electric map THREEPHASE MACHINE...

Страница 74: ...A31 SECTION BENDING MACHINE MC650 A10 Electric maps...

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Страница 76: ...A33 SECTION BENDING MACHINE MC650...

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Страница 78: ...A35 SECTION BENDING MACHINE MC650...

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Страница 80: ...A37 SECTION BENDING MACHINE MC650...

Страница 81: ...tion Filter 3 8 2 1 5L Hydraulic Pump 3 Electric Motor 0 75Kw 4 Pressure Limiting Valve 5 Solenoid valve 3 2 Spring return 6 Solenoid valve 4 3 Center with circulation 7 Double Piloted non return Valv...

Страница 82: ...N MANDREL PIPE BENDER HORIZONTAL PRESS BRAKE TWISTING SCROLL BENDING MACHINES HYDRAULIC PRESS BRAKES HYDRAULIC SHEAR MACHINES GAS FORGES IRON EMBOSSING MACHINES END WROUGHT IRON MACHINES BROACHING MAC...

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