2
W415-0771 / B / 08.10.09
TABLE OF CONTENTS
1.0 INTRODUCTION
3
1.1
WARNINGS & SAFETY PRECAUTIONS
3
1.2 WARRANTY
5
1.3
DESCRIPTION OF EQUIPMENT
5
1.4 SAFETY
PRECAUTIONS
5
2.0 CARTON
CONTENTS
6
2.1
THE MAIN UNIT IS IN A SELF-PALLETIZED CORRUGATED BOX.
6
2.2
A PALLET CONTAINING HOPPER BOX & FAN BOX.
6
2.3 UNPACKING
7
3.0 GENERAL
INSTRUCTIONS
8
4.0
CLEARANCE TO COMBUSTIBLES
9
5.0 INSTALLATION
10
5.1
CONNECTING AUGER TUBE TO MAIN UNIT
12
5.2
HOPPER BOTTOM CLOSING / OPENING SLIDE COVER
12
5.3
CONNECTING GEARBOX TO AUGER TUBE
12
5.4 HOPPER
ASSEMBLY
13
5.5
CONNECTING HOPPER TO MAIN UNIT
13
5.6
FUEL WARNING SWITCH ASSEMBLY
13
5.7
GEARBOX ELECTRICAL CONNECTION
14
5.8 COMBUSTION
BLOWER
ASSEMBLY
14
5.9
HOPPER BOTTOM PANELS ASSEMBLY
14
5.10
RETURN AIR BOX (WITH BLOWER INSIDE) ASSEMBLY
15
5.11
HOT AIR CONNECTION TO DUCT SYSTEM
15
5.12 HAND
TOOLS
15
5.13 CONTROL
PANEL
ASSEMBLY
16
5.14 ROOM
THERMOSTAT
ASSEMBLY
16
5.15
LOCATION OF PRODUCT ID LABEL
16
5.16 FLUE
CONNECTION
16
5.17
APPLICATIONS WITH VARIOUS CHIMNEYS
17
5.18 ELECTRICAL
INSTALLATION
18
6.0
SPECIFICATIONS OF FURNACE
20
6.1
CORN-PELLET FURNACE FUEL CONSUMPTION
21
6.2 CORN
SPECIFICATIONS
22
6.3 PELLET
SPECIFICATIONS
22
6.4
FUEL STORING AND FILLING INSTRUCTIONS
22
6.5 CONTROL
PANEL
22
6.6
FIRST FIRE (START UP) - CORN BURNING
23
6.7
FIRST FIRE (START UP) - WOOD PELLET BURNING
24
6.8
OPERATION BY ROOM THERMOSTAT
24
6.9
OVER LOADING, OVER FIRING AND
OVERHEATING 25
6.10
SHUTTING THE FURNACE OFF
25
6.11 IDLE
MODE
25
6.12 POWER
FAILURE
25
7.0 MAINTENANCE
26
7.1
CLEANING OF FIRE POT WHEN BURNING CORN
26
7.2
CLEANING OF FUEL DROP CHUTE
27
7.3
CLEANING OF FIRE POT WHEN BURNING WOOD PELLETS
27
7.4 CONDENSATION
27
7.5
CONTROL OF CONDENSATION
27
7.6
EXHAUST AND CHIMNEY RELATED MATTERS
27
7.6.1 CHIMNEY
DRAFT
27
7.6.2
SOOT AND FLY ASH
27
7.6.3 CREOSOTE
FORMATION
27
8.0 TROUBLE
SHOOTING
28
9.0 REPLACEMENTS
28