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© Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006 29

Layout of connectors on PCB

Adjustment data

Format

Staple position

Fold position

Transport finger

Side guide

Staple stop

Fold stop

J25

J11

(J12)

J10

(J17)

J13

J14

J15
J16

J29

J30

J26

J21

J20

J28

J23

J24

J32

J7

JP1

JP6

JP7

J8

J9

J18

J19

JP2

JP3 JP4

JP5

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Содержание Foldnak 80

Страница 1: ...Foldnak 80 100 Trimmer 100 Operations manual Service instruction ENGLISH...

Страница 2: ...Ernst Nagel GmbH 9965043 Operations manual Foldnak 80 100 Trimmer 100 doc Rev 1 3 23 10 2006 2 Foldnak 80 100 Trimmer 100...

Страница 3: ...STOP Pos 12 Settings Foldnak 80 100 13 Customized Formats C Formats 13 Language 13 Dimensions 13 Service 13 Speed 13 Clearing 13 Additional mechanical corrections at the Foldnak 13 Different stapling...

Страница 4: ...ot cut through 22 Knife doesn t reach the TDC 22 Knife doesn t stop at the TDC runs continuously 22 Main motor doesn t run 22 Further possible mechanical adjustments at the Trimmer 100 22 Layout of Tr...

Страница 5: ...lid ground And within easy reach 9 Block the breaks after putting the machines in place 10 Safety precautions must not be removed or bypassed 11 Replace fuses with the same type and rating 12 Users wi...

Страница 6: ...80 100 The Foldnak 80 100 is designed to make booklets The sheets to be used for it can be supplied as a collated set by hand or through a collator Another option is to feed the Foldnak with single sh...

Страница 7: ...Capacity of staples app 65 000 app 65 000 210 5 000 Delivery yes yes yes yes Corner block stitching yes yes yes yes Infeed belts yes yes yes yes Collator online yes yes yes yes Integrated accumulating...

Страница 8: ...cutting width longer knife 364 mm Max height of stack 60 sheets with 80 gsm Max trim margin 15 mm Adjustment of paper format fully automatic Delivery yes Waste monitoring yes Power supply 115 Volt 60...

Страница 9: ...ontrolled via the four control keys and the three function keys Please hit the enter key to go into the main menu Scroll up and down with the two direction keys The upper line shows the higher menu le...

Страница 10: ...hich is supposed to be overwritten for more than 3 seconds The LCD displays function key stored There is an option to replace the function key labels with customized ones It should be done by trained...

Страница 11: ...elay 00 Trimmer Offset 00 Not connected Bypass Mode Trim Mode SP in line Paper Stop 00 Settings C Formats Customized Formats C1 mm to C5 mm Length 000 0 Width 000 0 C1 inch to C5 inch Length 00 00 Wid...

Страница 12: ...enter the deviation from the basic setting Adjust the first by using the up down keys and confirm it with the enter key Search by using the up down keys the correct value for each digit and confirm i...

Страница 13: ...d replacement procedures w o proper training may cause machine damage or operator injury Speed The speed of the Foldnak can be set for S8 operation sets per hour S8 continuous with SP 1 000 compulsory...

Страница 14: ...der no 6170110 Stapling head order no 2660223 The clinchers lower arrow can be adjusted with the alignment tool upper arrow to the stapling heads For this purpose turn the leaf spring sideways left ph...

Страница 15: ...el SH s it is recommended to use the alignment tool Nagel SH Also it can be used for aligning clincher to stapling head for all distances Alignment tool Nagel SH 2660199 Please use original Nagel stap...

Страница 16: ...d to be exchanged unless very hard sheets or thick paper blocks are processed above 15 sheets 80 gsm Block stapling The paper block is jogged against the staple stop when block stapling That means the...

Страница 17: ...g head distance ERROR pos staple stop Check FS27 check if spindle runs smoothly ERROR pos fold stop Check FS28 check if spindle runs smoothly ERROR ref T Finger reference transport finger Check FS25 e...

Страница 18: ...more than 3 seconds upon power up of the machine The memory of the Foldnak will be over written with the factory settings Attention You will lose your customized formats and settings You have to selec...

Страница 19: ...043 Operations manual Foldnak 80 100 Trimmer 100 doc Rev 1 3 23 10 2006 19 Layout of Foldnak 80 100 Side view Top view FA23 FA24 FA25 FA26 FS26 FS28 FA4 FS4 FS27 FA1 FA2 FA3 FA27 FA28 FS32 FS33 FS30 F...

Страница 20: ...s started This will drive the stack against the staple stop The exact position of the finger is controlled by encoder FS32 33 Depending on the selected speed the set is jogged once or several times th...

Страница 21: ...off at the back of the Trimmer Adjustments of the Trimmer in the Foldnak menu Setting up the cutting width The width of cutting can be chosen Trimmer modes Through ticking off in the menu the Foldnak...

Страница 22: ...ert an Allen key 4 mm from the back into the motor shaft Turn it clockwise until the booklet is cut through and the knife is again in the top dead center position Remove the Allen key Toggle the servi...

Страница 23: ...Ernst Nagel GmbH 9965043 Operations manual Foldnak 80 100 Trimmer 100 doc Rev 1 3 23 10 2006 23 Layout of Trimmer 100 Side view TA1 TA2 TA3 TA4 TS7 TS2 TS6 TA1 TA10 11 TS4 TS3 TS5...

Страница 24: ...lid state relays TA2 after the Trimmer has received a start signal from the Foldnak The infeed belts are turning At the same time the solenoid TA1 of the booklet stop is activated The stop is now in i...

Страница 25: ...J19 3 GND 11 24 V FA8 AUX4 J19 FA9 AUX5 J19 FA10 AUX6 J19 FA11 AUX7 J19 FA12 DELIVERY Delivery J19 8 GND 16 24 V FA13 RELAY 1 FA14 RELAY 2 FA15 ERROR LED Error LED J20 1 GND 2 3 V FA16 GREEN LED Erro...

Страница 26: ...0 GND FS18 BUTTON 6 J21 11 Make contact to pin 12 GND FS19 BUTTON 7 J21 13 Make contact to pin 14 GND FS20 BUTTON 8 J21 15 Make contact to pin 16 GND FS21 STAPLE 1 Staples empty J26 1 Make contact to...

Страница 27: ...D TA7 ERROR RELAY 2 J9 2 Make contact to pin 6 GND TA8 ERROR LED J20 1 GND 2 3 V TA9 GREEN LED J20 3 GND 4 3 V TA10 PAPERSTOP large Gear motor J9 3 24 V 7 24 V TA11 PAPERSTOP small Gear motor J9 3 24...

Страница 28: ...aples Recommendable for very hard sheets and thick paper blocks above 15 sheets 80 gsm Parts no 2660256 Stapling heads and staples Hohner wire 25 Order no 6170110 Stapling head order no 2660223 ISP St...

Страница 29: ...oc Rev 1 3 23 10 2006 29 Layout of connectors on PCB Adjustment data Format Staple position Fold position Transport finger Side guide Staple stop Fold stop J25 J11 J12 J10 J17 J13 J14 J15 J16 J29 J30...

Страница 30: ...Ernst Nagel GmbH 9965043 Operations manual Foldnak 80 100 Trimmer 100 doc Rev 1 3 23 10 2006 30 Circuit diagram...

Страница 31: ...Ernst Nagel GmbH 9965043 Operations manual Foldnak 80 100 Trimmer 100 doc Rev 1 3 23 10 2006 31...

Страница 32: ...Ernst Nagel GmbH 9965043 Operations manual Foldnak 80 100 Trimmer 100 doc Rev 1 3 23 10 2006 32...

Страница 33: ...Ernst Nagel GmbH 9965043 Operations manual Foldnak 80 100 Trimmer 100 doc Rev 1 3 23 10 2006 33...

Страница 34: ...ves auquel se r f re cette d claration est en conformit avec les exigences essentielles des directives de la communaut europ enne 89 336 EEC und nderungen and amendments et amendements 89 392 EEC und...

Страница 35: ...rimmer new many changes and additions adjusted to layout of German Operations manual software version FK 4 43 Rev 1 05 09 2006 pages 25 27 tables completed p 7 13 paper format min software version FK...

Страница 36: ...Ernst Nagel GmbH D 70565 Stuttgart Germany Inland 0711 78078 11 Export 49 711 78078 21 Telefax 49 711 78078 10 www ernstnagel com...

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