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TB12SE/TB12PE TUFFTRUK POWER BUGGY• OPERATION MANUAL — REV. #0 (04/01/22) — PAGE 33

WIRING DIAGRAM

IGNITION

SWITCH

DIAGNOSTIC

GAUGE

EMERGENCY

STOP SWITCH

CAN HIGH

CAN LO

12 VDC PWR

RED/YEL

RED

GND.

100A

FUSE

CONTACTOR

COIL

SPEED

CONTROLLER

CONNECTOR (J1)

RED/YEL

RED

PINK (COIL RETURN)

FRONT

MOTOR

BRAKE

ORANGE

BROWN

REVERSE

SWITCH

BLK/WHT

3-WIRE 5K OHM

POTENTIOMETER

12 VDC

SPLICE

RED

BLUE

BROWN

RED

DEADMAN

BRAKE

MICROSWITCH

BLUE

COM

GRAY

RED

COM

BLUE

BLK

BLUE

ANALOG GND.

5V OUT

WHT

RED/YEL

WHT

BRN

PURPLE

GRN

2
3

13
18

ORANGE

BLK

12 VDC PWR

CONTACTOR

SOLENOID

POS

NEG

B-

B+

POS

NEG

24 VDC

ELECTRIC

REAR

MOTOR

750W

12V BATTERY #1

12V BATTERY #2

SERIES

CONNECTION

BLK

RED

CURTIS 1229 MOTOR

CONTROLLER

BLK

WHT

GRN

GND

CONNECT

TO 120 VAC

POWER SOURCE

BLK/YEL

BLK/WHT

K1-1

K1-2

WHT

0~5V IN

NOTES:

BLUE SQUARE

WHITE LETTERING DENOTES INTER-CONNECTIONS POINTS

BLACK CIRCLE

WHITE LETTERING DENOTES COMPONENT LOCATION.

REFERENCE COMPONENT LOCATOR OPPOSITE PAGE.

BATTERY

CHARGER

12
16
17

YEL

BLUE/YEL

GRN/YEL

YEL/PURPLE

SERIAL PORT

CABLE (PROG)

COM

RED/BLUE

1
2

2-PIN

MOLEX

CONNECTOR

1
2

REAR

MOTOR

BRAKE

BROWN

BLUE

1
2

2-PIN

MOLEX

CONNECTOR

1
2

ORANGE

RED

1
2

2-PIN

MOLEX

CONNECTOR

1
2

2-PIN

MOLEX

CONNECTOR

24 VDC

ELECTRIC

FRONT

MOTOR

750W

BLK

1
2

2-PIN

MOLEX

CONNECTOR

1
2

2-PIN

MOLEX

CONNECTOR

1
2

AUX #1

RED/BLK

10A

RED/GRN

10A

1 2

3 4

4-PIN

MOLEX

CONNECTOR

RED

20A

GND. 1

BLK

10A

GND. 1

RED/YEL

12 VDC

SPLICE

AUX #2

PTO

MOMENTARY

BYPASS SWITCH

3-PIN

MOLEX

CONNECTOR

RED

SPLICE

Содержание TuffTruk EB500

Страница 1: ...ication or associated parts manual visit our website at www multiquip com OPERATION MANUAL THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES MODEL TB12SE TB12PE EB500 WALK BEHIND POWER BUGGY 24VDC...

Страница 2: ...alk Behind Power Buggy Safety Information 3 6 Specifications Buggy 7 Specifications Electric Motor 8 Noise And Vibration 9 Dimensions 10 General Information 11 Components 12 13 Inspection 14 15 Operat...

Страница 3: ...al injury GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective de...

Страница 4: ...ace over which you will travel Look for holes drop offs and obstacles Look for rough and weak spots on docks ramps or floor ALWAYS Look for oil spills wet spots and slippery surfaces Look for soft soi...

Страница 5: ...ne in proper running condition Fix damage to machine and replace any broken parts immediately The entireTuffTruk tub shroud wheels etc should be cleaned after every use Make sure there is no buildup o...

Страница 6: ...underneath wheel to prevent rolling DO NOT use the TuffTruk to transport people When transporting the TuffTruk on a truck or trailer know the overall height to avoid contacting overhead obstructions s...

Страница 7: ...ive 24 VDC Electric Motor Speed Forward Up to 4 0 mph 6 43 km h Speed Reverse Up to 1 5 mph 2 42 km h Steering Radius Outside Dia 56 in 1 422 mm Brake System Dead Man Handle Dump Control Mechanical Du...

Страница 8: ...MER Type Permanent Magnet DC Electric Motor Speed Control Method Curtis 1228 Controller Starting Method Electric Max RPM No Load 2900 Input Voltage 24 VDC Wattage 750 X 2 1500W Poles 4 Protection Clas...

Страница 9: ...obtained using the operating condition of the machine that generates the most repeatable but highest values in accordance with the applicable standards for the machine 3 Per EU Directive 2002 44 EC th...

Страница 10: ...s Table 4 Dimensions Reference Letter Dimension in mm A 34 20 869 B 16 50 419 C 70 30 1 786 D 41 90 1 064 E 39 20 995 F 10 9 277 G 7 40 188 H 28 60 726 I 53 0 1 340 J 33 40 848 K 5 50 140 L 33 40 848...

Страница 11: ...del 1229 Speed Controller ECU This controller provides functional and directional control of theTuffTruk buggy It allows the buggy to start and stop or move in a forward or reverse direction This cont...

Страница 12: ...GE 12 TB12SE TB12PETUFFTRUK POWER BUGGY OPERATION MANUAL REV 0 04 01 22 COMPONENTS 1 4 5 6 11 12 17 13 14 3 2 9 8 18 7 15 16 19 22 23 24 21 20 25 10 Figure 2 TuffTruk Walk Behind Power Buggy Component...

Страница 13: ...tor controller to release the brake Microswitch is located inside handle 11 Dump Control Lever Push the lever forward to place the tub in the dump position vertical 12 Free Wheel Brake Bypass Switch M...

Страница 14: ...the battery cables CAUTION NEVER disable or disconnect the emergency stop switch It is provided for operator safety Injury may result if it is disabled disconnected or improperly maintained CAUTION AL...

Страница 15: ...k and make sure that the power buggy s steering turns freely and that there is no binding This section is intended to assist the operator with the initial start up of the unit It is extremely importan...

Страница 16: ...he motor controller J1 3 to release the brake 2 230v 110v 50Hz 60Hz 1 EMERGENCY STOP SWITCH 2 230v 110v 50Hz 60Hz 1 IGNITION SWITCH BATTERY GAUGE LOW BATTERY LEVEL DIAGNOSTIC GAUGE Figure 7 Deadman Le...

Страница 17: ...cessary to determine the grade of the path TheTB11G E buggies can travel up or down slopes not exceeding 25 Figure 12 DO NOT travel on steeper slopes To determine the grade of your path of travel use...

Страница 18: ...uk A B TUB BUCKET DUMPING 1 To place the tub in the dump position Figure 14 pull back on the dump lever and release The tub will automatically rotate to the vertical position and dump its contents Fig...

Страница 19: ...ease the RED deadman lever and come to a complete stop Brake is now set 2 Place the ignition switch in the OFF position 3 Block wheels if on a slope or incline EMERGENCY SHUTDOWN 1 Push the EMERGENCY...

Страница 20: ...2 MAINTENANCE Table 5 Power Buggy Maintenance Schedule Check Item OPERATION DAILY Periodic Maintenance Interval Every 25 Hrs Every 50 Hrs Every 100 125 Hrs Every 200 Hrs Tub Clean X X Tub For Cracks D...

Страница 21: ...owerinthisstand bymode battery fully charged and maintains the batteries at full charge and extends battery life OFF IGNITION SWITCH EMERGENCY STOP SWITCH PUSH 3 Remove the battery charger power cable...

Страница 22: ...the FWD REV cable Figure 21D away from throttle bracket 8 Remove the two bolts Figure 21E that secure the throttle bracket to the frame 9 Loosen the nut Figure 21F that secures the potentiometer to th...

Страница 23: ...ures the output shaft of the potentiometer to the throttle arm 6 Remove support blocks and reinstall control panel Figure 22 Throttle Arm Gap 4 MM NOTICE Ensure when the forward speed lever is release...

Страница 24: ...and 2 Torque all lug nuts Figure 25 in sequence DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined byTable 6 CAUTION DO NOT attempt to repair or mod...

Страница 25: ...he tub by yourself TUB TIPPING BRACKET MAINTENANCE 4 With two people lift the tub and tipping bracket onto the chassis Figure 29 Make sure the tipping bracket pivot bar rests within the tipping slots...

Страница 26: ...cured firmly under the tub catch Figure 31 Adjust the tub catch if necessary LOCKING LEVER Figure 31 Tub Latch TUFFTRUK BUGGY STORAGE For storage of the buggy for over 30 days the following is recomme...

Страница 27: ...onnectors should be free of corrosion Make sure battery cable post or eyelet connectors are tight to avoid arcing Charging Guidelines When the batteries have been discharged to full as indicated on th...

Страница 28: ...ervisor SW 4 Fault 76 Driver 5 Overcurrent 2 PLD Clock Fail 30 Supervisor SW 5 Fault 77 Driver 6 Fault 9 Calibration Reset 31 Supervisor KSI Voltage Fault 78 Driver 6 Overcurrent 10 Main Brake Driver...

Страница 29: ...Main contactor fault failed to close Replace contactor 33 Supervisor DIR check fault Program issue If fault is on an external signal check that signal first If no problem with the external signal lik...

Страница 30: ...WD REV speed signal intermittent Check or replace 5K ohm potentiometer Difficult to steer Low tire pressure Check tire pressure Defective damper or steering rod Check or replace damper or steering rod...

Страница 31: ...TB12SE TB12PETUFFTRUK POWER BUGGY OPERATION MANUAL REV 0 04 01 22 PAGE 31 NOTES...

Страница 32: ...PAGE 32 TB12SE TB12PETUFFTRUK POWER BUGGY OPERATION MANUAL REV 0 04 01 22 ELECTRONIC COMPONENT LOCATOR 2 230v 110v 50Hz 60Hz 1 A D B C P H M J Y V I C1 G O B1 A1 Z N K W S E U X R Q F L T...

Страница 33: ...9 MOTOR CONTROLLER BLK WHT GRN GND CONNECT TO 120 VAC POWER SOURCE BLK YEL F BLK WHT K1 1 K1 2 M WHT J1 J1 0 5V IN NOTES BLUE SQUARE WHITE LETTERING DENOTES INTER CONNECTIONS POINTS BLACK CIRCLE WHITE...

Страница 34: ...ct at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reser...

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