MTU 20V4000M93 series, Руководство по эксплуатации

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Table of Contents
1 Safety
1.1 Important provisions for all products 6
1.2 Correct use of all products 8
1.3 Personnel and organizational requirements 9
1.4 Initial start-up and operation – Safety
regulations 10
1.5 Assembly, maintenance, and repair work –
Safety regulations 12
1.6 Fire and environmental protection, fluids
and lubricants 16
1.7 Standards for warning notices in the text
and highlighted information 18
1.8 Transport 19
1.9 Crankshaft transport locking device 20
2 General Information
2.1 Tightening specifications for screws, nuts
and bolts 23
2.2 Engine side and cylinder designations 36
2.3 Product description 37
2.4 Engine – Overview 46
2.5 Sensors and actuators – Overview 47
2.6 Engine wiring harness – Overview 52
3 Technical Data
3.1 20V4000M93 engine data: IMO, engine-
mounted heat exchanger, intercooler made
of copper-based alloy
58
3.2 20V4000M93 engine data: EPA 2, engine-
mounted heat exchanger 61
3.3 20V4000M93L engine data: IMO, engine-
mounted heat exchanger, intercooler made
of copper-based alloy
64
3.4 20V4000M93L engine data: EPA 2, engine-
mounted heat exchanger 67
3.5 Engine – Main dimensions 70
3.6 Firing order 71
4 Operation
4.1 Controls 72
4.2 Putting the engine into operation after
extended out-of-service periods (>3 months) 73
4.3 Putting the engine into operation after
scheduled out-of-service-period 74
4.4 Re-starting the engine following an
automatic safety shutdown 75
4.5 Starting the engine 76
4.6 Operational checks 77
4.7 Tasks after extended out-of-service periods
(>3 weeks) 78
4.8 Checks prior to start-up 79
4.9 Fuel treatment system – Initial start-up 80
4.10 Fuel treatment system – Switching on 83
4.11 Emergency engine stop at BlueLine
automation system (control stand) 84
4.12 Clutch – Engagement at LOP 85
4.13 Coupling – Disengaging from LOP 86
4.14 Waterjet – Flushing from LOP (optional) 87
4.15 Stopping the engine from LOP 88
4.16 Stopping the engine at the BlueLine
automation system (control stand) 89
4.17 After shutting down the engine 90
4.18 Emergency stop from LOP 91
4.19 Fuel treatment system – Shutdown 92
4.20 Plant – Cleaning 93
5 Maintenance
5.1 Maintenance schedule task reference table
[QL1] 94
6 Troubleshooting
6.1 Control cabinet of fuel treatment system –
Troubleshooting 96
6.2 Troubleshooting 97
6.3 Engine governor ADEC (ECU 7) fault
messages for Series 4000 engines, marine
application
100
6.4 ADEC engine governor – Fault codes 101
7 Task Description
7.1 SOLAS 127
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 127
7.1.2 Installation locations for SOLAS shields 128
7.1.3 Adhesive tape for SOLAS shielding –
Application 137
7.2 Engine 138
7.2.1 Engine – Barring manually 138
7.2.2 Barring engine with starting system 139
7.3 Cylinder Liner 140
7.3.1 Cylinder liner – Endoscopic examination 140
7.3.2 Cylinder liner – Instructions and comments on
endoscopic and visual examination 142
7.4 Crankcase Breather 144
MS150048/05E 2018-03 | Table of Contents | 3
DCL-ID: 0000015617 - 003