MTU 20V4000G44F, Руководство по эксплуатации

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Table of Contents
1 Safety
1.1 Important provisions for all products 5
1.2 Important requirements for Power
Generation application products 7
1.3 Gendrive engines – Intended use 9
1.4 Personnel and organizational requirements 10
1.5 Safety regulations for initial start-up and
operation 11
1.6 Safety regulations for assembly,
maintenance, and repair work 13
1.7 Fire and environmental protection, fluids
and lubricants 17
1.8 Standards for warning notices in the text
and highlighted information 19
2 Transport
2.1 Transport 20
2.2 Lifting requirements 21
2.3 Crankshaft transport locking device 22
2.4 Engine mount shipping lock 25
3 General Information
3.1 Engine side and cylinder designations 26
3.2 Engine layout 27
3.3 Sensors and actuators – Overview 29
4 Technical Data
4.1 Product data 20V4000G44F,
20V4000G44LF 33
4.2 Product data 20V4000G94F,
20V4000G94LF 39
4.3 Firing order 44
4.4 Engine– Main dimensions 45
5 Operation
5.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 46
5.2 Putting into operation after scheduled out-
of-service-period 47
5.3 Starting the engine in manual mode (test
run) 48
5.4 Re-starting the engine following an
automatic safety shutdown 49
5.5 Safety system – Override 50
5.6 Operational monitoring 51
5.7 Emergency engine start (Override mode) 52
5.8 Engine – Stopping in Manual mode (test
run) 53
5.9 Emergency engine stop 55
5.10 After stopping the engine – Engine remains
ready for operation 56
5.11 After stopping the engine – Putting the
engine out of operation 57
5.12 Plant – Cleaning 58
6 Maintenance
6.1 Maintenance task reference table [QL1] 59
7 Troubleshooting
7.1 Troubleshooting 61
7.2 Fault messages of the ADEC (ECU 9) engine
governor for Series 4000 genset engines 64
8 Task Description
8.1 Engine 88
8.1.1 Engine – Barring manually 88
8.1.2 Engine – Cranking on starting system 90
8.1.3 Engine – Test run 91
8.2 Cylinder Liner 92
8.2.1 Cylinder liner – Endoscopic examination 92
8.2.2 Cylinder liner – Instructions and comments on
endoscopic and visual examination 94
8.3 Crankcase Breather 96
8.3.1 Crankcase breather – Oil mist separator
replacement 96
8.3.2 Crankcase breather – Filter element
replacement 97
8.4 Valve Drive 99
8.4.1 Valve protrusion – Measurement 99
8.4.2 Valve gear – Lubrication 103
8.4.3 Valve clearance – Check and adjustment 104
8.4.4 Cylinder head cover – Removal and
installation 107
8.5 Injection Pump / HP Pump 108
8.5.1 HP fuel pump – Filling with engine oil 108
8.6 Injector 110
8.6.1 Injector – Replacement 110
8.6.2 Injector rings – Replacement 111
8.6.3 Injector – Removal and installation 117
8.7 Fuel System 123
8.7.1 Fuel system – Venting 123
8.8 Fuel Filter 125
MS15058/04E 2018-12 | Table of Contents | 3
DCL-ID: 0000042305 - 008